多層印刷電路板排版方式與製程成本之整合評估與分析

Evaluation and Analysis of Integrated Nesting and Manufacturing Cost of Multilayer Printed Circuit Board

郭建昌(Jiann-Chang Kuo)

指導教授 ： 鄭元杰

元智大學/工程學院/工業工程與管理學系/碩士(1998年)

摘要

在印刷電路板的製造過程，是以製程板為單位進行加工，在製程板上可放置多片成品板同時進行加工，但製程板的尺寸大小受到加工時，各製程所使用的加工機台所限制，以及成品板放置的數目與排列方式所影響，將影響實際加工時的製程板尺寸。不同製程板尺寸對加工時物料的使用有相對的關係，而成品板排放的數目與排版方式對加工時的加工時間的長短亦有相當的影響，以上因素均直接影響到生產一片成品板的成本多寡，故在實際製造加工前，需對成品板在製程板上的排版方式配合製程板生產前的裁切方式做成本的評估，以找出最佳成本的製程板排版方式及製程板裁切排列方式進行加工。
本研究針對印刷電路板的成品板在製程板上的排版、製程板在基板上的排列，分別提出規則對稱性的製程板排版、製程板裁切排列方法與成本評估模型，對不同的排版及排列方式進行製程成本與材料浪費成本做整合性的評估，找出最佳的成品板在製程板上的排版方式與製程板在基板上的排列方式，使得基板浪費成本與成品板製造成本兩者之間取得平衡折衷，得到實際加工時的成品板在製程板上的排版方式與製程版在基板上的裁切排列方式，以提供製程規劃時的參考。

關鍵字

印刷電路板 ； 製造成本 ； 排版 ； 裁切

並列摘要

Manufacturing process of Printed Circuit Board(PCB) is processed by panel on which can been put several pieces of boards simultaneously as a unit. But size of panel influenced by working machine and the number and the nesting way of boards will affect actual processing size of the panel. Different panel size has a relation to use of processing material and arranged quantities and nesting way of boards also has a great effect upon the length of processing time. All the above-mentioned factors effect upon how much the cost of producing one piece of board directly. So need to evaluate cost of the nesting way of boards on panel along with the cutting way to unprocessed panel to find out the way of the best cost to process before actual processing.
In this research project propose regular-symmetry nesting method of board , cutting and arrangement method of panel and model of manufacturing cost evaluate which focus on boards nesting on panel and panels arrangement on laminate to do integrated evaluation for cost of manufacturing and material waste of different nesting and arrangement ways. To find out the best nesting way of boards on panel and arrangement way of panel on laminate to make a balance between waste cost of laminate and board’s manufacturing cost getting board’s nesting way on panel and panel’s arrangement way on laminate on processing providing reference for manufacturing process planning.

並列關鍵字

Printed Circuit Board ； Manufacturing Cost ； Nesting ； Cutting

參考文獻

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