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Throughput Analysis Using Alternating Renewal Process in Balanced Serial Production Lines with No Interstage Buffers

應用替代更新過程模式于無暫存區串聯製程產能分析之研究

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摘要


This paper presents a closed form method with exponential function to calculate performance measures, such as expected value and variance of the transient throughput, and the probability that measures the delivery in time for a balanced serial production with no interstage buffers. Such approach is based on the assumptions that 1) each machine alternates between Normal and Failed, 2) up times and down times are i.i.d. (but with exponential distributions required in closed form method) and 3) all machines have the same production rate μ. Numerical experiments that compare values of such performance measures by different methods are presented in terms of a balanced serial production with no interstage buffer cited from literature. The results were found that: for T>10, both E(π(subscript T)) and Var(π(subscript T)) increase by decreasing α(1/MTTF). That is, it seems to indicate that the system performance can not be improved by choosing smaller α. On the contrary, we can achieve that both E(π(subscript T)) increases and Var(π(subscript T)) decreases by increasing β(1/MTBF).

並列摘要


This paper presents a closed form method with exponential function to calculate performance measures, such as expected value and variance of the transient throughput, and the probability that measures the delivery in time for a balanced serial production with no interstage buffers. Such approach is based on the assumptions that 1) each machine alternates between Normal and Failed, 2) up times and down times are i.i.d. (but with exponential distributions required in closed form method) and 3) all machines have the same production rate μ. Numerical experiments that compare values of such performance measures by different methods are presented in terms of a balanced serial production with no interstage buffer cited from literature. The results were found that: for T>10, both E(π(subscript T)) and Var(π(subscript T)) increase by decreasing α(1/MTTF). That is, it seems to indicate that the system performance can not be improved by choosing smaller α. On the contrary, we can achieve that both E(π(subscript T)) increases and Var(π(subscript T)) decreases by increasing β(1/MTBF).

參考文獻


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Carrascosa, M.(1995).Variance of the output in a deterministic two-machine line.Cambridge, MA:Massachusetts Institute of Technology.
Dallery, Y.,David, R.,Xie, X. L.(1988).An Efficient algorithm for analysis of transfer lines with unreliable machines and finite buffers.IIE Transactions.20(3)
Dallery, Y.,Gerschwin, S. B.(1992).Manufacturing flow lines systems: A review of models and analytical results.Queuing Systems: Theory and Application.12
Duenyas, I.,Hopp, W. J.(1990).Estimating variance of output from cyclic exponential queuing systems.Queuing Systems.7

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