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摘要


製藥過程中,控制生產區域的溫度與濕度,並維持生產區域之潔淨度,至關重要。本研究在於建置藥廠相關系統的耗能監視與節能評估系統,期能降低製藥過程能耗,並在系統出現異常能耗時,能及早發現。如此可指引確切原因,以提供操作人員參考和有效調整,即早恢復正常運作。本研究運用建築管理系統(Building Management System, BMS)掌控冰水主機相關數據,並透過環境監測系統(Environmental Monitoring System, EMS)追蹤潔淨室溫、濕度變化。同時透過用電紀錄進行用電分析,評估實際異常能耗模式,提出系統優化方案。經由上述方法,可望提升廠區能源效率,並有效避免環境和藥品污染。經實際廠區能源盤查分析發現,空調系統之實際用電量,占總電量消耗比例高達51%,冰水主機是最重要的耗能設備。藉由使用變頻器進行控制,可使滷水出水溫度範圍增加,每日實際耗電量由319.82 kWh 降低至71.15 kWh。如此,滷水機實際節能效果可達77.75%,年度電費節約283,000元,年度減排44,928 kg CO_2。

參考文獻


Galitsky, C., Chang, S., Worrell, E., Masanet, E. 2008. Energy Efficiency Improvement and Cost Saving Opportunities for the Pharmaceutical Industry. An ENERGY STAR Guide for Energy and Plant Managers. United States. https://doi.org/10.2172/929403
Eskandari, M., Hamid, M., Masoudian, M., Rabbani, M. 2023. An integrated lean production-sustainability framework for evaluation and improvement of the performance of pharmaceutical factory. Journal of Cleaner Production, 376(2022), 134132
Xu, M., Tan, R. 2022. How to reduce CO2 emissions in pharmaceutical industry of China: Evidence from total-factor carbon emissions performance. Journal of Cleaner Production, 337(2022), 130505
Thakkar, S., Slikker, W., Yiannas, F. 2023. Artificial intelligence and real-world data for drug and food safety – A regulatory science perspective. Regulatory Toxicology and Pharmacology, 140(2023), 105388
Becker, J., Manske, C., Randl, S. 2023. Green chemistry and sustainability metrics in the pharmaceutical manufacturing sector. Current Opinion in Green and Sustainable Chemistry, 33(2022), 100562

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