- 期刊
簡易組裝與可維修之LED燈管設計開發研究
Design for Assembly and Maintainable Structure of LED Tube
摘要
目前LED照明產品的市場接受度不高，主要原因在於價格過高無法被消費者所接受。雖然LED元件價格逐年調降，但是組裝成本卻因工資調升而逐年調漲，設計一款簡化零件數並可簡易組裝，與可就不良產品進行維修與替換的設計是目前LED照明產品最需要的，本研究以LED燈管為研究對象，依目前產品的結構與組裝方式做分析與改良。目前LED 市售的照明產品結構上可拆分為燈殼、電源、光源及導電元件四大類；普遍上，電源與光源及殼具接頭部位的連結均以電線做手工焊接來達成電氣的連結與導通，然而，如此的組裝方式無法達到可靠的結合，且對於降低組裝人工費用與不良率的降低均無法有效改善。因此，設法將各部份零件做整合與簡化，使得組裝步驟快速，並以導電彈片方式取代電線焊接導通的方式，使得不良原因降到最低，進而透過設計來發展商品化產品。
並列摘要
Currently, consumers do not like to buy LED lighting due to high price generated from the labor cost while the LED component price is reducing year by year. The LED component prices cost down year after year, but assembly costs because of labor cost raised year by year, the fewer of parts and simplify the design of a easy assembly, and in respect of non-performing products for maintenance and replacement LED lighting product design is needed the present study was to LED lamps for the study, according to the current structure and assembly methods for analysis and improvement of products. Currently, LED T8 tube products compose of casing' power module' lighting module and electric conduction parts. To join power module' lighting module and connect pins on the casing wires are used by hand-made. Current assembly methods cannot provide good reliability and reduce the labor costs as well as defective rate. This study tries to design the simplified assembly product and cost down the labor cost and reduce the defective products. Maintainable LED lighting products is necessary. This study conducts analysis and improvement of LED tube on its current structure and assembly methods. The new proposed design of LED lighting set tries to integrate the parts and simplify numbers of parts which could reduce the assembly time by using conduction element instead of welding the wires.