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冷卻熱抑制於工具機精度提昇之研究

An Investigation of Machine Tool Accuracy Enhancement through Thermal Suppression Cooling Control

摘要


工具機精度影響的因素最大誤差來源主要為熱誤差,為了降低工具機的熱誤差,目前學界與業界作法主要分為熱補償及熱抑制,熱補償的補償精度取決於熱誤差模型精度及環境溫度變化的影響;而熱抑制主要利用冷卻或環境控制對工具機的熱源進行熱交換,以降低熱誤差。國內對於環境控制、冷卻條件及主軸冷卻水套設計對於工具機精度的影響,尚無相對應的研究及應用。故本文主要以熱抑制的角度進行探討,主要以環境溫度、冷卻條件及控制,到主軸冷卻水套設計進行一系列的研究,並以實際加工進行驗證,以期結果及應用能符合工具機精度提昇的需求。

關鍵字

熱誤差 熱抑制 冷卻控制

並列摘要


Thermal error is the main source that affects the accuracy of machine tools. In order to reduce thermal error of machine tools, the thermal compensation and thermal suppression methods are commonly used in the machine tools industry. The accuracy of compensation method depends on the accuracy of the thermal error mathematical model and the influence of environmental temperature variations. For the thermal suppression method, the generated heat from heat sources in the machine tool is removed by heat exchange with the circulating coolant or ambient conditions to reduce the thermal error. This article investigates the thermal suppression effect on the machine tools' thermal error reduction and machining accuracy enhancement. A series of investigations on the thermal error reduction effects were conducted including environmental temperature control, coolant temperature control, coolant flow rate control and cooling channel design for a spindle. Moreover, actual machining experiments were carried out to verify the effect of thermal suppression on the accuracy of machine tools.

參考文獻


Bryan, J.(1990).International Status of Thermal Error Research.Annals of the CIRP.39,645-656.
Li, K. Y.,Luo, W. J.,Huang, J. Z.,Chan, Y. C.,Faridah, Pratikto D.(2017).Temperature Effect on Positioning Accuracy of a Single Axial Moving Carrier.Applied Sciences.7,420.
HIWIN, website http://www.hiwin.com.tw/
MIKINO, website www.mikino.co.jp
Mori, K.,Bergmann, B.,Kono, D.,Denkena, B.,Matsubara, A.(2019).Energy Efficiency Improvement of Machine Tool Spindle Cooling System with On–Off Control.CIRP Journal of Manufacturing Science and Technology.25,14-21.

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