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晶圓測試探針卡設計與製造

Design and Manufacture of Wafer Test Probe Card

摘要


開發高階新興半導體產品量產測試所需的探針卡,提昇針測能力(數量與速度)是維持台灣半導體測試產業競爭力之關鍵。CIS影像感測器是最具潛力與成長性的半導體產品之一。本文提出一種製做懸臂式微機電探針卡的方法。它包括以微機電製程及合金電鑄技術製作積體化高硬度微針,以雷射觸發金屬化技術製作的3D陶瓷電路板並以雙面對準技術將探針與陶瓷電路板進行接合。它可應用於未來超高畫素CIS感測器晶圓之測試,提高針測速度。

關鍵字

探針卡 微機電 影像感測器

並列摘要


The key to develop probe cards required for testing high-end emerging semiconductor products is to increase the probing capability (number and speed) in each test, which is vital in maintaining the competitiveness of Taiwan's semiconductor testing industry. CIS image sensor is one of the semiconductor products with the most growth potential. This article proposes a method for fabricating cantilever micro-electro-mechanical-system (MEMS) probe card. The method first combines MEMS process and alloy electroforming technology to produce high-hardness micro probe needles, and to fabricate 3D ceramic circuit boards using laser metallization technology, followed by a double-sided alignment technology to bond the probe needles to the ceramic circuit board. The probe card can be used to test future ultra-high-resolution CIS sensor wafers to increase the probing test speed.

參考文獻


周敏傑,陳明良,蔡禎輝,吳東權(2009).先進高密度探針卡技術.機械工業.318,3-12.
Broz, Jerry(2019).Welcome to the 29th Annual SWTest Conference in San Diego.29th Annual SWTest Conference.(29th Annual SWTest Conference).:
“CMOS Image Sensors to Resume Record Run in 2021,” IC Insights,June 11, 2020. Available:https://www.icinsights.com/data/articles/documents/1266.pdf

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