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感測刀把與路徑可視化之智慧加工技術

Intelligent Machining Technology with Sensory Tool Holder and Paths Visualization

摘要


面對淨零碳排衝擊與工業4.0(智慧製造)轉型的浪潮,藉由數位化與智慧化工具深化技術能力,以面對未來更嚴峻的挑戰,智慧加工與切削監控技術,為優化製程參數以及確保製造品質的關鍵,除了可判斷最佳的加工參數與提供準確的刀具使用,並可減少製造成本與資源浪費,本文介紹感測刀把切削技術與3D路徑多色階渲染的可視化界面技術,藉由感測刀把內嵌微型力感測器、客製化讀取電路與無線傳輸模組,整合切削理論模型演算分析,將切削資訊融合至加工路徑,藉由監控工具機設備加工製程中的刀刃狀態、刀具壽命,提升加工效率與降低能耗的製造能力,期待能提供國內加工業者進入低碳轉型的不同方法。

關鍵字

切削力 可視化 感測刀把

並列摘要


Faced with the impact of net-zero carbon emissions and the wave of Industry 4.0 (smart manufacturing) transformation, digital and intelligent tools are used to deepen technical capabilities to face more severe challenges in the future. Intelligent machining and cutting monitoring are key to optimizing process parameters and ensuring manufacturing quality. In addition, they help determine the best processing parameters and provide the correct tool change timing, contributing to the reduction of manufacturing costs and resource waste. This article introduces sensory tool handle cutting technology and visual interface technology for 3D path multi-color rendering. The sensory tool handle is mainly embedded with miniature force sensor, customized circuit and wireless transmission modules. The sensory tool holder software is integrated for cutting force theoretical model analysis, so it can directly monitor the cutting-edge and tool life during the machining process. Integrating cutting information into the processing path aims to improve processing quality and reduce energy consumption, which will help domestic high-end machine tool in low-carbon transformation.

參考文獻


“Global tool holders market 2020-2024”, Business Wire, March 2020. [Online].Available: https://www.businesswire.com/news/home/20200304005402/en/Global-Tool-Holders-Market-2020-2024-Evolving-Opportunities-with-BIG-KAISER-Precision-Tooling-Inc.-and-CERATIZIT-SA-Technavio,
Chung-Yu Tai,“ 工具機的數位雙生自主化及其應用 ”,機械工業雜誌,464 期,49-56 頁,110 年 11 月。

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