- 期刊
Optimization and Design of Key Technology of New Type Bottled Water Filling Machine
摘要
Mainly for the current bottled water filling machine common production efficiency is low, the product type is relatively single and other shortcomings. Combined with the production line method of beer double-row filling machine put forward by Comrade Qingbo of Nanjing University of Technology, the design scheme of the high-efficiency parallel filling machine for bottled water is put forward. Among them, the bucket unit is used adjustable small bezel to separate the barrel, the spacing of the small bezel can be adjusted according to the diameter of different barrel types. For the filling part, the capacity of the filling is controlled by the number of receiver wave pulses from an electronic flow meter. The error is verified to be within the allowable range based on the actual prototype. The side-by-side filling valve is filled with a large conduit, with a large catheter filling at 90% of the preset value, followed by a small catheter filling, which prevents liquid splashing and also guarantees filling accuracy. For the cap system to increase the volume of the cap, reduce the cover cycle, reduce the labor load of workers. The upper cover of the barrel cover method uses the gas pump to absorb to the designated position, which in the process of adding the barrel cover to the cap, there is secondary pollution and can not be timely sterilization, so the design of this topic in the barrel cover rise process using the whole process of ultraviolet sterilization, to solve the problem of secondary pollution after sterilization is not timely. According to the results of the application, the original bottled water filling efficiency is greatly improved, and the new bottled water filling machine is analyzed in theory to improve the production efficiency by 100%, but the actual application results are improved by 83%. The new bottled water filling machine designed by the article also improves the filling speed from the original 19s filling a 5 gallon bottled water, to the current filling of two identical models only 17.4s. The new bottled water filling machine is optimized to increase productivity and reduce production costs.