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The Dislocation Analysis and Mechanical Property Measurements of Mullite and ZrO_2-Mullite Ceramics

共沉法合成富鋁紅柱石-二氧化鋯陶瓷之差排分析與機械性質

摘要


Mullite and ZrO_2-mullite were prepared using co-precipitation method with ZrO(NO_3)_2, AI(NO_3)_3 and silica sol as precursor materials. With two-beam conditions in electron microscopy study, dislocations of ZrO_2-mullite (15wt% ZrO_2)with Burgers vectors in [001] and [213] directions are observed. The former dislocation is much more abundant in defect density than the later one. The prevailing dislocations with Burgers vector parallel to the c-axis in mullite is consistent with the fact that [001] is a prominent direction for chains of AlO_6 octahedra and double chains of (AI, Si)O_4 tetrahedra in mullite structure. Mechanical property measurements on mullite with various ZrO_2 concentrations were also made. Both flexural strength and fracture toughness are significantly improved for ZrO_2-mullite. With ZrO_2 content in mullite increased from 0 to 30%, flexural strength was found to increase from 346 to 551 MPa and fracture toughness from 1.88 to 3.92 MPa-m^(-1.5). Measurements on mechanical properties for flexural strength and fracture toughness were found to be independent on the Al_2O_3 concentration in mullite.

並列摘要


本研究以硝酸氧鋯、硝酸鋁及二氧化矽溶膠為起始原料,並利用化學共沉法來製備富鋁紅柱石及其與二氧化鋯複合之陶瓷。其中,以穿透式電子顯微鏡分析含有15%ZrO_2之富鋁紅柱石燒結體中的差排現象,發現有Burgers向量平行於[001]及[213]方向之差排,其中以平行於[001]方向之差排的發育較為明顯,此現象可以富鋁紅柱石中之晶體結構來解釋。將富鋁紅柱石與二氧化鋯之複合燒結體做機械性質之分析,發現彎曲及破壞韌性皆因ZrO_2之添加而有明顯的提升。隨著ZrO_2之含量從0%漸增至30%,複合燒結體之彎曲強度則由346MPa增加為551MPa,而其破壞韌性則從1.88 MPa-m^(-1.5)提高為3.92MPa-m^(-1.5)。至於富鋁紅柱石之破壞韌性及彎曲強度,在本研究之成份範圍內,並未發現與Al_2O_3之含量變化有明顯的關係。

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