微波旋磁及介電材料與模組國產化技術建立

Establishment of Microwave Gyromagnetic and Dielectric Materials and Module Localization Technology

黃靖謙(C.C. Huang) ； 黃菁儀(J.Y. Huang) ； 詹鎮鋒(C.F. Chan) ； 左偉宗(W.Z. Zuo) ； 洪永熊(Y.H. Hung) ； 簡朝棋(C.C. Chien) ； 郭明峯(M.F. Kuo) ； 莫智傑(C.C. Mo)

《鑛冶：中國鑛冶工程學會會刊》 64卷1期 (2020/03) Pp. 72-89

https://doi.org/10.30069/MM.202003_64(1).08

摘要

微波模組的應用將是未來通訊市場成長的核心，本研究積極開發具有前瞻性及創新的微波材料及模組化技術，以期掌握未來無線通訊成長的契機。S頻相移器（Phase Shifter）模組為雷達通訊系統的核心元件，其中製作模組所需微波旋磁及介電元件為微波通訊之關鍵材料，在磁性及介電材料中皆為最高階者，不論在軍事及民生用途上，對於品質特性的要求都相當嚴苛，全球能供應之廠商極少，不易取得且受制於人，成為我國高頻微波產業的技術缺口。本研究中，藉由自行設計高頻微波量測設備及特性解析方法，作為材料開發過程中掌握品質特性的工具，逐步進行通訊用旋磁元件與介電元件所需材料配方與製程技術調整，最後則配合使用者需求，建立元件設計及模組加工組裝等量產技術，已完成Toroid模組及Transformer模組開發，進而組合成S頻相移器模組，其插入損耗S_(21)＜1dB、反射損失S_(11)＞16dB、變溫相移偏差＜5°（@23℃、43℃、64℃）。S頻相移器模組實際用於雷達系統中可準確偵測到飛機，品質特性符合規格要求，達成S頻相移器模組國產化最後一哩路，迄今已創造3.1億元實際營收。再加上眾所矚目，被外界喻為科技躍進最後一塊拼圖的5G系統將在2020年全面商轉，於5G微波模組的龐大商機中，預期本研究成果可創造年產值達5億元以上，增加整體營收超過35億元。

關鍵字

旋磁 ； 介電 ； 相移器 ； 雷達 ； Toroid模組 ； Transformer模組

並列摘要

The application of microwave modules will be the core of the growth of the future communication market. This research actively develops forward-looking and innovative microwave materials and modular technologies in order to grasp the opportunities of future wireless communication growth. S-band phase shifter (Phase Shifter) module is the core component of radar communication system. The microwave gyromagnetic and dielectric components required for making the module are the key materials of microwave communication. They are the highest order in magnetic and dielectric materials. For both military and civilian uses, the requirements for quality characteristics are quite stringent. There are very few manufacturers available worldwide, which are not easy to obtain and subject to people, which have become a technological gap in Taiwan's high-frequency microwave industry. In this study, by designing high-frequency microwave measurement equipment and characteristic analysis methods, as a tool to grasp the quality characteristics in the material development process, the material formula and process technology adjustment of the gyromagnetic and dielectric components for communication are gradually adjusted. Finally, in accordance with user needs, component production and module processing and assembly mass production technologies have been established. Toroid modules and Transformer modules have been developed, and then combined into an S-band phase shifter module. Its insertion loss S_(21) ＜1dB, reflection loss S_(11) is more than 16dB, and the temperature shift phase shift deviation is less than 5° (@ 23 ℃ , 43 ℃ , 64 ℃ ). The S-band phase shifter module is actually used in radar systems to accurately detect aircraft, and its quality characteristics meet the specifications. It has reached the final mile of localization of the S-band phase shifter module. Coupled with the public's attention, the 5G system that has been described as the last piece of technology by the outside world will be fully commercialized in 2020. Among the huge business opportunities of 5G microwave modules, it is expected that the results of this research will create an annual output value of more than 500 million, and increase overall revenue by more than 3.5 billion NTD.

並列關鍵字

Gyromagnetic ； Dielectric ； Phase shifter ； Radar ； Toroid module ； Transformer module