基於智動化應用模組之齒輪邊角研磨系統

Gear Edge Grinding System Assisted by Intelligent Automation Modules

黃成凱 ； 古有彬 ； 楊淳宜 ； 林依潁 ； 許秉澄 ； 闕子晨

《機械工業雜誌》 432期 (2019/03) Pp. 9-16

摘要

產業朝向智慧製造發展，執行重複動作之現場人員未來將徹底被智慧機器取代。目前自動化應用仍存在一些問題：（1）需由現場人員先將工件整齊排放，再由機械手臂抓取；（2）離線編程軟體產生之路徑需現場人員視加工結果進行調整；（3）因工件位置誤差、刀具磨耗等原因而難以達到良好的加工結果。本文將發展智能化應用模組，解決自動化應用問題，達到加工品質預測、路徑生成、隨意擺放工件之上下料及誤差自動校正，並將各模組整合開發齒輪邊角自動研磨系統，以解決目前齒輪加工後需人工研磨之問題並提升加工效率。

關鍵字

智動化應用模組 ； 自動化研磨應用 ； 自動校正技術

並列摘要

The manufacturing industry is moving toward intelligent manufacturing, in which intelligent machines will replace workers to perform repetitive tasks. Currently, there are still some issues with the automation applications: (1) it is necessary for workers to neatly line up workpiece before robot arm can grab the workpiece; (2) the routing path created by offline programming software needs to be adjusted accordingly to the workpiece condition by workers on factory floor; (3) it is difficult to achieve good machining quality due to workpiece positioning errors, tool wear and so on. This paper focuses on the development of intelligent automation modules to solve automation application problems, including predicting machining quality, automatic routing path generation, random picking, and automatic compensation of errors. In addition, this paper integrates the modules into an automatic gear edge grinding system to solve the problem of needing additional manual grinding after gear machining, and also aims to improve the machining efficiency.

並列關鍵字

Intelligent automation module ； Automatic grinding application ； Automatic calibration technology