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跨平台實機虛擬化加工檢視技術

Virtual Machining Inspection Technology for Cross-Platform Physical Machines

摘要


快速切削模擬為CNC加工驗證的良好解決方案,但考量花費、機種及新舊,對廠內所有機台安裝獨立模擬設備大有困難。本文的跨平台實機虛擬化加工檢視技術,單一系統即可實現全廠各式機台的加工模擬。利用通訊介面將廠內所有機台與本文之模擬系統連結,取得各機台獨立資訊,配合以對應機台構型建置的運動鏈,模擬出在加工區內與實機高一致性的虛擬加工環境。執行NC(Numerical Control)碼即可快速檢視正確性與預估工時,並於3D畫面瀏覽加工結果、有無干涉或碰撞。接著利用M碼G碼轉換機能,轉檔為目標廠牌控制器的NC碼,將其發配至對應機型,並開始加工程序。本文技術有效消弭異個控制器品牌間的差異、降低機台硬體需求,提升總體效率並減少人力與材料耗損。

關鍵字

加工模擬 NC碼轉換 跨平台

並列摘要


The fast machining simulation is a good solution for CNC machining verification. Considering cost, variation of machines, new and old models, it is very difficult to install individual simulation equipment for each machine in the factory. With the cross-platform physical machine virtual processing inspection technology discussed in this paper, a single system can realize the processing simulation of various machines in the whole factory. One can simply use the communication interface to connect all machines in the factory with the simulation system mentioned in this article to obtain the individual information of each machine. The kinematic chain built in the corresponding machine's configuration can be used to simulate a virtual environment with high consistency in the processing area. With this platorm, one can execute NC (Numerical Control) code as quick check for correctness, estimate the working hours and browse the processing results on the 3D screen for interference or collision. The M code to G code conversion function can be used to convert file into the NC code for target brand controller, distribute it to the corresponding model, and start the processing program. This technology can effectively eliminate the differences among controller brands, reduce machine hardware requirements, improve overall efficiency, and reduce manpower and material consumption.

參考文獻


(2008).(MachineWorks 6.6 Geometry, 2008.).
Sandvik Coromant Tool Guide. 車削刀具手冊.

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