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  • 學位論文

縫合線溫度對玻纖強化塑膠材料 之衝擊韌性研究

Weld Line Temperature Affect on Impact Toughness of Fiberglass Reinforced Plastics

指導教授 : 韓麗龍

摘要


本研究利用射出成型技術,對不同模溫、料溫以雙點進料(有縫合線)、單點進料(無縫合線)方式下射出,分析該試片對於的衝擊韌性(impact toughness)。溫度感測器安裝在模具的模穴內縫合線位置,紀錄射出過程之即時溫度變化。塑膠材料有結晶性塑膠(尼龍,PA66)及非結晶性塑膠(聚碳酸酯,PC),並添加玻璃纖維。再以電子顯微鏡(SEM)加以觀察,對衝擊破斷面及玻纖配向性(fiberglass orientation)來做進一步的分析及驗證。研究結果顯示,未添加玻纖之前,非結晶性塑膠(PC)抗衝擊能力較強。分別加入不同比例玻纖後,材料受力的方式將是以玻纖來承受較大的衝擊力量。故添加相同比例之玻纖的條件下,玻纖對於結晶性塑膠(PA66)的抗衝擊能力有較明顯的改善。而縫合線的溫度愈高,衝擊韌性也有大幅度提升的效果。

並列摘要


This study is to analyze the impact properties of Nylon 66 (PA66) and (Polycarbonate, PC). Specimens including the different melt and mold temperature by injection molding technique with a single gate (non-existing weld line) and a dual gates (existing weld line).Temperature sensor was assembled at the weld line location of the mold cavity to record the real time temperature. The plastic materials contain the crystalline plastic (Nylon, PA66) and the non-crystalline plastic (Polycarbonate, PC), which added the different proportions of fiberglass. Scanning electron microscopy (SEM) was used to observe the specimen cross-section and fiberglass orientation. Results show the ability of impact resistance of non-crystalline plastic (PC) is better than the crystalline plastic (PA66). The impact strength is distinct increase due to the fiberglass added when the fiberglass added to the crystalline plastic (PA66). The higher the weld line temperature is, the larger the impact toughness can be obtained.

參考文獻


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[9] Babur Ozcelik,“Investigation the effects of obstacle geometries and injection molding parameters on weld line strength using experimental and finite element methods in plastic injection molding “Gebze Institute of Technology, Volume 39, Issue 2, February 2012, pp. 275–281.

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