液晶面板IC自動沖切機之控制技術

隨著經濟提昇及產業結構改變，使用自動化生產是無可避免的。但現今科技日新月異，對於產業結構產生很大的改變，也造成衝擊，為符合世界潮流，使企業能永續經營，唯有實行產業自動化，降低生產成本，提高整體經營績效，才可強化企業競爭力。而實行產業自動化，需花費一筆為數可觀的資金，對中小型企業形成很大的負擔，因其大多委託工程顧問設計公司規劃與施工，無論硬體建構與軟體規劃，都需要一筆龐大的經費，往後自動化系統維護成本，也是不小的負擔。本文以液晶面板IC自動沖切機為例，探討自動化相關技術取代原本人工作業之單機設備，達到實用且簡單、維護簡單及低成本、操作人性化、以及運轉穩定的目的。液晶面板IC自動沖切機具一PLC控制系統平台，以三菱Q2ASHCPU-S1 CPU作程式演算及控制之核心，搭配輸入模組(三菱A1SX41)、輸出模組(三菱A1SY41)及位置控制器(三菱A1SD75M3)，形成一控制平台，使能根據參數之設定自動進行IC之沖切，再搭配兼具操作及顯示功能之人機介面，使操作著方便操作及隨時監視其運轉情況。使用IC 自動沖切機，較傳統人工沖切，可大幅降低人事成本之支出及提高IC 之良率。

關鍵字

可程式控制器；工廠自動化；人機介面；液晶面板

並列摘要

With the promotion of economy and change of industrial structure, the use of automatic production is inevitable. Nowadays industrial structures impacted by and changed with science and technology, which renovate every day. In order to follow up the world trend and enable the enterprise to well managed continually, we have to implement industry automation reducing the production cost, enhancing the overall management achievements, only then the enterprise competitive ability may be strengthened. For Small and medium-sized enterprise mostly entrusts project consultant company to design and plan with the construction, regardless of the hardware construction or software plan, all needs a huge funds to realize industry automation. Whereafter the cost of automated system maintenance is considerable also. This article takes LCD Panel IC automatic punch machine as the example discusses automation related technology , which will substitute the original manual controlled single equipment. Then time, labour, and production cost will be doubtlessly saved. IC automatic punch machine have the construction platform of the PLC control system by making Mitsubishi Q2ASHCPU-S1 CPU program calculation and the core of control matched with input module (Mitsubishi A1SX41)、 output module (Mitsubishi A1SY41)，to fix parameter automatically punching and cutting IC. Man-machine of interface with operation and display function will be equipped for the aim of operation convenience and working condition monitoring instantly.