群聚機構設計思維研究

Research in Design Concept of Group Mechanism

陳宗智(Tsung-Chih Chen)

指導教授 ： 鍾文仁

中原大學/工學院/機械工程研究所/碩士(2014年)

https://doi.org/10.6840/cycu201400218

摘要

產品內零組件共用率越高，其附屬結構隨著共用率高，而一再地被設計在產品內，此產品的競爭力因零組件共用率高，而讓成本減低。附屬結構的設計重工率將是個問題，設計重工等同於製造重工，將造成成本的增加與時程不易控管的問題。
群聚機構設計思維，不僅是工程師獨立作業的工具，也是團隊合作的資源。群聚機構設計思維易於累積知識與經驗，局部機構特性易於發覺問題並優化問題，以增加零組件的共用價值，設計重工率自然下降，設計信任度同時提升。
本研究將以家族系列性排插產品為例，實際操作設計與探討設計重工問題。為改善設計重工問題，提出群聚機構設計，探討個別機構設計與群聚機構設計的影響力與異同。
整個家族系列共有八個產品規格，若以個別機構設計，需要進行八次的個案機構設計，其設計總時間約為156小時；而採用群聚機構設計，所需設計總時間降為56小時，此結果証實了群聚機構設計的影響力。
群聚機構設計是依附在零組件上，可以標準化以利使用於設計，同時可以向上延伸提供造型設計的規劃資源，也可以向下延伸形成模具機構設計，以達到同步工程與節能減碳另一目的。

關鍵字

同步工程 ； 設計 ； 群聚機構設計 ； 節能減碳

並列摘要

When the components of the products are higher in share rates, its attached structure will always be designed in products with higher share rate. The components with higher share rate can reduce cost to stay product competitively. Re-working rate will be an issue to attached structure design. Re-designing is equal to re-manufacturing, and it will increase cost and not easy to control the schedule.
Design concept of mechanism group is not only independent working tool for engineer but is also teamwork’s resource. Design concept of mechanism group is easy to accumulate knowledge and experience. Partial mechanism property is easy to find out and improve problems, and it can enhance shared value of components. Reworking rate in design can be reduced, and design confidence can also be enhanced at the same time.
The main research will aim for family series of inserting products as example, then implement the design and probe the re-designing issue. To improve re-designing issue, will come up with an idea in relation to group concept of mechanism design to probe the influence and similarity and dissimilarity of case and group concept of mechanism design.
There are totally 8 product specifications in whole family series. It needs to proceed mechanism design of the case for 8 times, and will take about 156 hours to finish it by each mechanism design. Total time in designing can lower to 56 hours if we use group concept of mechanism design. There is much influence in group concept of mechanism design according to the final verification.
Group concept of mechanism design is attached to main functional components, and they can be as standardization parts for design. Also, can extend upward and provide resource plan of modeling design, and can extend downward to become mechanical design of tooling group in order to reach another goal of synchronous engineering, energy efficiency and carbon emission reduction.

並列關鍵字

Design ； Mechanism Group’s Design ； Synchronous Engineering ； Energy Efficiency and Carbon Emission Reduction

參考文獻

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