基於模組化分析之產品拆解設計

The Design for Product Disassembly Based on Modularity Analysis

易珊如(Shan-Ru Yi)

指導教授 ： 黃俊哲

國立暨南國際大學/管理學院/資訊管理學系/碩士(2012年)

摘要

近年來，產品的快速發展與改善引起的額外需求，導致產品的生命週期縮短，這反而增加了使用的報廢產品的數量，此外環保意識與法規使得製造商更負責於廢棄物的處理。在設計階段，產品80%的製造成本是可以考慮組裝/拆解的性質，拆解因素包括零件的可拆解性，以及對應物料型態的回收分類需要考慮在設計階段，拆解設計是一個重要的設計理念，使產品利用回收和再製造的做法實踐友善的環保。然而，相關的研究為了增加可拆解性是有某些缺點，如 (1) 沒有考慮零件之間的關係，尤其是設計階段的零件模組化。 (2)在設計階段，可拆解性和回收特性是沒有被考慮。(3) 沒有詳細的拆解方針和零件回收分類去指導如何拆解。本研究提供一個整體解決方案去塑造零件和模組化的關係，在設計階段探索零件的可拆解性、辨識模組、識別拆解模式，以及提供策略去加強可拆解性。最後，提供一個拆解指南和零件回收分類，指導如何拆解零件。本研究有助於提高產品的可拆解性，建立一個健康的可持續發展的環境，以及減少潛在工人暴露於環境和健康的影響，研究結果不僅是符合環保法規，也提高了企業的競爭優勢。

關鍵字

拆解設計 ； 可拆解性 ； 模組化 ； 產品設計

並列摘要

In recent years, the rapid development and improvement of products has given rise to additional demand, resulting in shortened lifetime of most products. In addition, the environmental awareness and regulation have pushed manufacturers more responsible for waste disposal. In the design phase, 80% of the manufacturing cost and assembly/disassembly nature of a product may be determined. Disassembly factors, including component disassemblability and recycling classification corresponding to types of material are desired to consider in the design of products. Design for disassembly is an important design concept to make products environmentally friendly in remanufacturing and recycling practices. However, related researches to enhance disassemblability in design have certain weakness. (1) Do not consider the relationship between components, specifically, the component modularity in the design phase. (2) Disassemblability and recycle characteristics are not considered in the design for disassembly. (3) Do not a provide disassembly guidelines and component recycle classification to instruct how to disassemble.
This study provide a total solution, which can model the relationship of components and modularity, explore component disassemblability and identify modules, recognize disassembly patterns, and provide strategies to enhance disassemblability in design phase. Finally, provide a disassembly guidelines and component recycle classification to instruct how to disassemble components. This study contributes in enhancing product’s disassemblability, creating a healthy sustainable environment and decreasing potential worker and occupant exposure to environmental and health impacts. The research results not only conforms environmental regulation but also improves enterprises competitive advantage.

並列關鍵字

design for disassembly ； disassemblability ； modularity ； product design

參考文獻

References

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