開發用於微型發光二極體組裝之微型吸取頭陣列

目前廣泛使用的薄膜電晶體液晶顯示器，有著高功耗的缺點，因此開發節能的顯示器技術為近年的發展趨勢，其中極具發展潛力的為微型發光二極體顯示器，其具有自發光特性、低功耗、高發光效率等優點，但目前面臨到組裝效率不佳的問題，使得尚未能邁入商品化階段，並且限制了其相關的開發應用。本研究提出利用微機電技術將現有的真空吸取頭尺寸微小化，並採用陣列式的結構設計，來實現微型吸取頭陣列，將能夠用於微型發光二極體的批量轉移吸取，克服其受限於組裝效率之問題。所設計之微型吸取頭陣列結構是由陣列式真空孔、圓柱支撐、框架支撐及接觸表面所組成，其中的真空孔及圓柱支撐為主要的設計重點，分別用於抑制晶片變形和結構變形，以具有良好的吸取效果。

關鍵字

微型吸取頭陣列；微型發光二極體；批量轉移；真空吸取

並列摘要

The thin film transistor liquid crystal display is widely used, but it has high power consumption. Therefore, the development trend of the display technology is pursuing energy saving in recent years. The micro LED display has the great development potential and several advantages, for example, self-emission, low power consumption, and high light ultilization. However, the low assembly efficiency of the micro LED display is the main obstacle for commercialization and related applications. This study ultilizes MEMS technology to shrink the size of vacuum pick-up collects and uses the array structure design to implement the micro pick-up array. It can be applied to micro LED batch transfer to overcome the assembly efficiency problem. Structures of the presented micro pick-up array include arrays of vacuum holes, column supports, the frame support and contact surfaces. Among of them, vacuum holes and column supports are the key design for the deformation suppression of chips and structures in order to greatly aid the suction.

並列關鍵字

Micro pick-up array ； Micro LED ； Batch transfer ； Vacuum suction

參考文獻

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國際替代計量

開發用於微型發光二極體組裝之微型吸取頭陣列

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