整合推/拉式生產活動控制系統 --以印刷業為例

Integrating Push and Pull System for Production Activity Control – An Example of the Printing Industry

王婉玲(Wan-Ling Wang)

指導教授 ： 江瑞清

中原大學/工學院/工業工程研究所/碩士(2007年)

https://doi.org/10.6840/cycu200700233

摘要

本研究主要目的在於結合推式生產系統(Push System)與拉式生產系統 (Pull System) 之優點，提出「推/拉式生產活動控制系統-以印刷業為例」；本模式分為兩大部分－界定推/拉式生產系統之交匯點(Junction Point)、推/拉式生產活動控制系統導入之六大步驟，其中運用限制理論(Theory of Constraint, TOC)中限制驅導式現場排程(Drum-Buffer-Rope, DBR)之觀念，首先將顧客訂單排入生產排程，其次運用拉式生產之機制觸動生產，並利用安全存貨之觀念與前端推式生產銜接，以期降低顧客訂單之生產時間以及生產線之在製品存貨；本研究以國外某大書本印刷廠為個案驗證，以實際資料運用eM-Plant模擬軟體驗證本模式之效益，並確實可降低訂單之生產時間以及在製品數量。

關鍵字

生產活動控制 ； 拉式生產 ； 推式生產 ； 限制理論

並列摘要

The main objective of this research is to integrate the advantages of Push System and Pull System in order to advance “Integrating Push and Pull System for Production Activity Control-Sampling from the Printing Industry.” This model has two major segments, which are “Define the Junction Point (JP) of Push/Pull Production” and “Six Steps of Integrating Push/ Pull System”. Exercising the concept of Drum-Buffer-Rope (DBR) of Theory of Constraint (TOC) to schedule customer’s orders, move production by Pull model method and then connect with Push model to reduce the lead-time of customer’s orders and WIP of the production line. This research has executed successfully in a foreign Printing Industry. By running the real data with simulate software of eM-Plant, it proves the benefit of this model and reach the goal to reduce the lead-time of the orders and the quantity of WIP.

並列關鍵字

Push System ； Pull System ； Theory of Constraint ； Production Activity Control

參考文獻

Cochran, J. K., and Kim, S. -S., 1998, “Optimum junction point location and inventory levels in serial hybrid push/pull production systems,” International Journal of Production Research, Vol. 36, No. 4, pp. 1141–1155.

Deleersnyder, J. L., Hodgson, T. J., King, R. E., O’Grady, P. J., and Savva, A., 1992, “Integrating kanban type pull systems and MRP type push systems: Insights from a Markovian model,” IIE Transactions, Vol. 24, No. 3, pp. 43–56.

Hall, W. R., 1981, Driving the Productivity Machine: Production Planning and Control in Japan, Falls Church, Virginia: American Production and Inventory Control Society.

Hirakawa, Y., Hoshino, K., and Katayama, H., 1992, “A hybrid push/pull production control system for multistage manufacturing processes,” International Journal of Operations and Production Management, Vol. 12, No. 4, pp. 69–81.

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