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An Arc Code to Predict the Thermal Crack of Welded Sample

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並列摘要


In this study, a numerical code with enthalpy method in upwind scheme is proposed to estimate the distribution of thermal stress in the molten pool, which is primarily determined by the type of the input power and travel speed of heating source. To predict the cracker deficit inside the workpiece, a simulated program satisfying the diagonal domination and Scarborough criterion provides a stable iteration. Meanwhile, an experimental performance, operated by robot arm ”DR-400” to provide a steady and continuous arc welding, was also conducted to verify the simulated result. By surveying the consistence of molten pool bounded by contrast shade and simulated melting contour on the surface of work-piece, the validity of model proposed to predict the thermal cracker has been successfully identified.

並列關鍵字

enthalpy method upwind scheme

參考文獻


Brent, A. D., Voller, V. R., and Reid, K. J., “Enthaply-Porosity technique for modeling convection-diffusion phase change,” Numerical Heat Transfer, Vol. 13, pp. 297-318 (1998).
Viskanta, R., “Heat transfer during melting and solidification of metal,” ASME Journal of Heat Transfer, Vol. 110, pp. 1205-1219 (1988).
Wang, G.-X. and Matthys, E. F., “Experimental investigation of interfacial thermal conductance for molten metal solidification,” ASME Journal of Heat Transfer, Vol. 18, pp. 157-163 (1996).
Wei, P. S., “Shape of a pore trapped in solid solidification,” International Journal of Heat and Mass Transfer, Vol. 43, pp. 263-280 (2000).
Woods, R. A. and Milner, D. R., “Motion in the weld pool in arc welding,” Welding Journal, Vol. 50, pp. 163-173 (1971)

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