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工廠作業分析與改善-以蛋糕轉盤生產線為例

The Analysis of the Factory Work and Improvement-Take the Cake Turntable Production Line as the Example

摘要


本研究共分兩部分,第一部分是探討組裝蛋糕轉盤工作站的生產線平衡問題,藉此診斷在A工廠整體作業流程中的等待時間。從我們的研究數據中發現有將近50%的在製品閒置時間與不平均的作業過期時間等,其原因你包括生產線平衡、設備不合適及作業管理上各種問題。第二、為了獲得更好的生產效率和工作分派,本研究針對問題點藉著生產線平衡效率與時間研究...等管理工具,提出建議與改善方案,期望能從相關設施的配置及改良,以提高員工的工作效率。研究結論顯示:1.整體生產線之生產總時間縮短4.606(秒)。2.工作站數也從厚、本10個變為9個。3.平均製造出一件工件時間縮短2.675(秒)。4.生產線平衡效率提高了30.1%。閒置率下降30.1%。

並列摘要


We divided the study into two parts: first part is to investigate the assembly line balancing problem of the cake turntable workstation, by examining the waiting period of the overall work flow of the factory. The research data demonstrate that there is 50% of the idle time of the work in process and the operating cycle is unequal, which results from problems in production lines balancing, improper facilities and operation management. Second part is, in the light of the problems, to make proposals and improvement programs through the management tools such as line balance efficiency and time study, in order to enhance the productive efficiency and work assignment. We expect to raise employee productivity by the configuration and improvement on related facilities. The results is that, firstly, the total productive time of the overall product ion lines causes 4.606 sec. reduction. Secondly, the number of workstation s was reduced from 10 to 9. Thirdly, the aver age time to produce a product brings about 2.675 sec, reduction. Last but not least, the line balance efficiency gets 30.1% raise, and the idle rate gets 30.1% drop.

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