陶瓷基板之自動化上下料設備的設計

Design of Automatic Loading and Unloading Equipment for Ceramic substrates

陳劍龍(Chien-Lung Chen)

指導教授 ： 丁鏞

中原大學/工學院/機械工程研究所/碩士(2016年)

https://doi.org/10.6840/cycu201600007

摘要

導入陶瓷基板之自動化上下料作業設備並將其組成機構模組化應用，是本論文研究的主要方向，其目的在於能夠將自動化的基板上下料設備取代傳統的多人工上下料作業。過去利用大量人力的整個生產作業上，常常會導致產品在上下料的過程中，人為的作業疏失及不穩定作業，致使產品的品質無法有效的控制，而使生產的產品良莠不齊；因此導入陶瓷基板之自動化的上下料設備，不但能解決人力不足的問題，亦能提高產品的品質良率。
本論文是先針對整體上下料設備進行研究記錄，了解並記錄生產技術的實際需求，考量上下料生產自動化設備設計可能的問題，進行機構模組化設計與分類，據此設計出符合需求的基板自動化上下料模組機構，再導入視覺影像檢測系統以及機電控制系統整合並進行功能測試。經由生產作業的回饋訊息得知，可達到預期效益，主要包括有不良率降低至2%以及大幅降低人為不穩定的操作方式所造成之高基板耗損率; 另在自動化設備中使用了視覺影像的自動偵測判定基板方式，使得基板制程作業更加順暢，使效率整體的生產效率提昇3%。

關鍵字

陶瓷基板 ； 自動化上下料作業設備

並列摘要

The main topic of this research is to carry out the automation of loading and unloading the ceramic substrate in order to reduce the huge human resource cost and mistakes. Since a great amount of operators may easily cause miscellaneous errors and unsteady operating procedure, quality control of the product is not efficiently managed and cannot preserve good quality. Thus, loading and unloading automation of ceramic substrate is in need that is able to not only solve the problem of human resources but also enhance the yield rate.
In this study, first of all, analyzing and recording the entire operation of material loading and unloading processes is in demand. It includes understanding the technical requirement for the production line and the design problem of automatic equipment, and modular design as well as classification. According to these fundamental design procedures, load and unload automation mechanism is carried out. Automatic vision inspection system is employed. Finally, system integration and performance testing is embarked. On the basis of production record of practical operation, the designed automation system, in particular, is able to effectively reduce the failure rate to 2% usually with high rate caused by improper human operation, and increase the production rate up to 3% due to the implementation of automatic vision inspection system

並列關鍵字

ceramic substrate ； automation of loading and unloading

參考文獻

An Overview of Machining Process of Alumina and Alumina Ceramic Composites

Manufacturing Science and Technology 3(1): 10-15, 2015

Design Of Compact Microstrip Antenna Using Ceramic Substrate

Effects of The Laser Wavelength on Drilling Process of Ceramic Using

Laser cutting of thick ceramic substrates by controlled fracture technique