運用RFID收集再生胎生產工時與製造資訊分析

Applying RFID Technology to Collect Working Hours and Manufacturing Information Analysis for Retread Tires Production

張佑梓(You-Zih Jhang)

指導教授 ： 楊太宏

國立虎尾科技大學/管理學院/工業工程與管理研究所/碩士(2015年)

摘要

現今隨著科技愈漸發達，在各領域上對於可回收資源的再利用性也愈漸重要，而因此特性所誕生的產業則被稱為綠色產業。本研究發現再生胎產業的工廠管理瓶頸大都是因為缺乏標準工時與實際生產工時的資訊而延伸出無法評估設備與人員之稼動率問題。以個案工廠為例，這些問題的主要原因皆來自於生產過程中，缺乏對於生產工時之自動化、即時化以及資訊化的資訊收集方法。因此，若在生產過程中增加具有自動化、即時化以及資訊化的設備系統，將能提升個案工廠對於人員與設備的資訊分析的準確性與參考依據。
由於RFID具有耐環境性佳、可重複使用性、非接觸式性、資料記錄量大等特性，再加上經過個案工廠將RFID加入製程之實驗測試後的結果良好，因此本研究決定使用RFID技術作為資訊收集的方法。藉由此技術配合Microsoft的Access軟體，本研究欲開發出一套資訊紀錄系統，其目的在幫助個案工廠收集製程中的生產工時以及其相關資訊的完整性，並且將這些資訊透過螢幕監視器呈現出來。藉由RFID的運用可分析當初無法確實計算的人員與設備稼動率，並將計算結果提供予個案工廠參考。本研究之系統解決傳統紙本記錄所帶來的延伸問題，並藉由資料庫紀錄的資訊進行生管資料分析運算以及未來研究方向之建議。

關鍵字

RFID ； 生產工時 ； 再生胎產業 ； Access資料庫

並列摘要

With the progression of technology, the recycling of recyclable resources has also gained increasing importance, while industries that have emerged as a result have come to be known as “green industries”. The study has found that the retread tire factory management has been bottlenecked by failure to evaluate equipment and staff utilization rates due to a lack of information on standard work hours and actually productive time. Take the factory case study for example, the main cause of the problem is that there is a lack of automated productive time and real-time and information-based information collection methods during production processes. Hence, the addition of the automated, real-time, and information-based equipment system to the production processes is expected to improve the accuracy and referential basis of the factory case study’s staff and equipment information analysis.
Because of the excellent environmental resistance, reusability, non-contact, and large data recording volume of the RFID, coupled with the favorable experimental test results after the factory case study incorporated the RFID in the processes, this study adopted the RFID technology as the data collection method. Through this technology, combine with Microsoft’s Access software, this study aims to develop a set of information recording system for the purpose of assisting the factory case study in collecting the productive time of the processes and relevant information with integrity. In addition, the information was presented using a screen monitor. The use of the RFID facilitated the analysis of staff and equipment utilization rates, which fail to be precisely calculated initially. The calculated results were also provided to the factory case study for reference. The system developed in this study is the solution for extended problems encountered using traditional paper records. Moreover, through the information recorded in the database, production and material control data was analyzed and computed to propose future research direction and recommendations.

並列關鍵字

RFID ； productive time ； Retread tire industry ； Access database

參考文獻

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