Title

應用MIL-STD-105E與高良率製程管制圖之產品抽樣檢驗分析比較

Translated Titles

The Comparison Study of Sampling Inspection Effectiveness between MIL-STD-105E and High Yield Control Chart

DOI

10.6844/NCKU.2015.00388

Authors

何明峻

Key Words

抽樣檢驗 ; MIL-STD-105E ; 管制圖 ; 高良率製程管制圖 ; sampling inspection ; MIL-STD-105E ; control chart ; high yield control chart

PublicationName

成功大學工業與資訊管理學系碩士在職專班學位論文

Volume or Term/Year and Month of Publication

2015年

Academic Degree Category

碩士

Advisor

王泰裕

Content Language

繁體中文

Chinese Abstract

台灣代工的品質一直以來受到國際的肯定,舉凡半導體的代工龍頭台積電或幫Apple、HP等國際大廠代工的台灣相關廠商,都是因為能生產高品質的產品才會屢屢獲得國際大廠的青睞而委託代工其產品,於是如何對高品質的產品進行抽樣檢驗則是近年來被重視與討論的。 從過去文獻可知,不論產品抽檢良率高或低很多企業都是使用傳統的美軍標準(計數型MIL-STD-105E或計量型MIL-STD-414)來進行抽檢,本研究對於採用MIL- STD-105E來進行產品的出貨抽樣檢驗之商家進行研究,因為產品抽檢的不良率相當低,而過去針對低不良率的產品製程大都使用管制圖來監控其製程,但較少使用管制圖來監控產品的進出貨抽檢過程。本研究蒐集了許多過去學者針對低不良率的產品製程所設計的管制圖,其中主要以累積數量管制圖(Cumulative Quantity Control chart, CQC control chart)為本研究參考之管制圖。 本研究使用MATLAB軟體來模擬CQC管制圖的偵測能力,同時使用CQC管制圖進行實際的產品抽樣檢驗,最後將模擬與實際抽檢的結果再與代工廠抽檢的結果作交叉的分析與比較,從研究結果顯示對於低不良率的抽檢產品使用CQC管制圖方法來檢驗確實可以較快速的偵測到異常同時亦可減少相關的檢驗成本。

English Abstract

The high production quality of Taiwan’s OEM manufacturers has been widely acknowledged by many international companies. These include TSMC (Taiwan Semiconductor Manufacturing Co., Ltd.) and other OEM manufactures of HP or Acer products, which offer high quality products to their customers. The aim of this research is to find an appropriate method for inspecting high yield products while carrying out incoming or outgoing inspections. Many factories used to adopt the American military standards ‘MIL-STD-105E’ or ‘MIL-STD-414’ for their sampling inspections, irrespective of whether the quality of the product is high or low. At the same time, some control charts are frequently used to monitor high yield production processes, but these are less likely to be used to monitor the sampling inspection process. In this research, we selected the Cumulative Quantity Control (CQC) chart as the reference control chart from literature to compare the most frequently used ‘MIL-STD-105E’ . In addition, we used MATLAB software to simulate the detection capability of a CQC chart and also employed CQC charts to monitor real sampling processes. Finally, the simulation and experimental sampling data were used to make comparisons with the sampling data of OEM manufacturers. As a result, the CQC chart was found to have good detection capability for high yield products while also reducing the related inspection costs.

Topic Category 管理學院 > 工業與資訊管理學系碩士在職專班
工程學 > 工程學總論
社會科學 > 管理學
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