渦輪增壓器測試台設計及性能試驗研究

TEST RIG DESIGN AND PERFORMANCE TESTING OF TURBOCHARGER

詹光華

none ； Turbochargers ； compressors ； compressors map ； performance

成功大學航空太空工程學系學位論文

2017年

碩士

賴維祥

英文

none

The objective of this study is to design a test rig which allows to measure the flow rate and pressure to describe its performance map of the turbocharger. Compressor maps are not usually known and must be approximated by adapting maps from literature to either measured data or other information. In order to test the performance of the turbocharger, a test rig setup is built in such a manner that the setup can measure the aerodynamic properties as well as less expensive. Turbocharger TD06 was used as a reference case for the test which was carried through test stand installation to finalize compressor map. The final experimental results were compared with the simulation of the same kind of setup as well as the reference compressor map. A lab view program code was written to detect the sensors used in the test setup. A software was used to plot compressor performance map for a set of test data collected from the experiment.

1. [6] Arunachalam, Hummel, V., Smith, J. W., “Design of Centrifugal Impellers by Computer Graphics,” International Journal for Numerical Methods in Engineering Vol.7, Iss. 2, pp.137-154, 1973.
   連結：
2. [8] Ariga, I., Masuda, S., and Ookita, S., "Inducer Stall in a Compressor with Inlet Distortion," Journal of Turbo machinery, Vol.109, pp.226-231, Jan, 1987.
   連結：
3. [9] Hildebrand, V., “Losses of a Highly Loaded High Pressure Turbine Blade,” Conference paper, 6th European Conference on Turbo machinery (ETC 6), 1997.
   連結：
4. [10] Jaffrey, L F., “Compressor Performance Map Generation and Testing,” per SAE j1723, a senior project to California polytechnic state university, 2011.
   連結：
5. [11] Howard, C., Curtiss, Jr., Robert, H., Scanlan, F., Sisto, E. D., "Predictions of the Pressure Losses in 2Dand 3D Model Dump Diffusers," ASME Paper 93-GT-184, 1993.
   連結：
6. [12] Joachim, K., “How to get component maps for an Aircraft Gas Turbine Performance Calculations,” ASME Turbo Expo, Paper No 96-GT-164, 1996.
   連結：
7. [14] Sieros, G., Stamatis, A., Mathioudakis, K., “Jet Engine Component Maps for Performance Modeling and Diagnosis,” Journal of Propulsion and Power, Vol.13, iss.5, pp. 665–674, 1997.
   連結：
8. [15] Claus, R., Michael, B., Joachim, K., “Some Aspects of Modeling Compressor Behavior in Gas Turbine Performance Calculations,” ASME Turbo Expo 2000-GT-0574 Journal of Turbo machinery, April 2001.
   連結：
9. [16] Bringhenti, C., Tomita, J.T., and Barbosa, J. R., “Performance Study of a 1 MW Gas Turbine Using Variable Geometry Compressor and Turbine Blade Cooling,” Journal computational applied and mathematics, Liege, Belgium, pp448–456, 2008.
   連結：
10. [17] Joachim, K., Claus, R., “A New Compressor Map Scaling Procedure for Preliminary Conception Design of Gas Turbines,” ASME -GT-0006, 2000. Aircraft Engine Committee Best Paper Award.
    連結：
11. [19] Shibata, T., Kaji, S., "Role of Shock Structures in Transonic Fan Rotor Flutter," Proc of the 8th International conference on Experimental flutter investigations of an annular compressor cascade, influence of 76, pp. 138-142, Sept. 2002.
    連結：
12. [20] Amine, N. K., Engeda, A., "Performance of Low solidity and Conventional Diffuser Systems for Centrifugal Compressors,” Transaction of ASME Journal of Engineering for Gas Turbines and Power, Vol. 106, GT 155, 1996.
    連結：
13. [23] Lawrence, F., Schumann, S G., Greitzer, E., "Stalled Air Density Flow Performance for Axial Compressors Characteristic,” ASME Paper 84-GT-93, 1984.
    連結：
14. [25] Quinlan, j. R., “Combining instance based and model based learning,” in proceeding of the tenth international conference on machine learning, pp. 236-243, 1993.
    連結：
15. [28] Whitfield, A., "Slip Factor of a Centrifugal Compressor and Its Variation with Flow Rate," Proceeding Institution of Mechanical Engineers, 117, 1974.
    連結：
16. [29] Joseph, O., “Compressor Flow Maps and Calculations,” http://www.lovehorsepower.com/joomla/index.php?option=com_content&view=article&id=4&Itemid=88, Retrieved 8 may, 2017.
    連結：
17. [1] Turbocharger, https://en.wikipedia.org/wiki/Turbocharger, Wikipedia the free encyclopedia, retrieved, 6 May 2017.
18. [2] Baines, N. C., “Fundamentals of Turbocharging. Concepts,” ETI. ISBN 0-933283-14-8, 2005.
19. [3] Daelami, B. A., “Design and fabricate test rig structure for an Automotive Turbocharger Testing Apparatus,” University Malaysia Pahang, pp39-41, Nov. 2008.
20. [4] Hung, N. S., “Rotor dynamics Of Automotive Turbochargers,” Springer tracts in mechanical engineering, 2nd edition, 2012.
21. [5] Benedict, R. P., Fundamentals of Temperature, Pressure, and Flow Measurements, 3rd edition. New York: Wiley-Interscience, ch211969, 1984.
22. [7] Joachim, K., “Correlations hidden in compressor maps,” Proceedings of ASME Turbo Expo 2011 GT2011June 6-10, Vancouver, British Columbia, Canada, 2011.
23. [13] Rodgers, C., “Influence of Impeller and Diffuser Characteristics and Matching on Radial Compressor Performance,” SAE Preprint 268B, Jan, 1996.
24. [18] Michael, C.J., Halle, J.E., “Energy Efficient Engine Low-Pressure Compressor Component Test,” Hardware Detailed Design Report NASA CR-165354, 1981.
25. [21] Wells, L., Jeffrey, T., Lab view for everyone: Graphical Programming Made Even Easier, National Instruments, 1996.
26. [22] Joost, G., koromaoki, L., knowledge discovery in databases pkdd 11th European conference on compressors, 2007.
27. [24] Grave, D. J.T., Egeland, O., “Compressor Surge and Rotating Stall,” Modeling and Control springer London, 1999.
28. [26] Al-Zubaidi Y. A S., Bashour, I., “Potassium status of some Lebanese soils,” Lebanese Science Journal, Vol. 9, iss.1, pp. 81-97, 2008.
29. [27] Hiddemann, M., Stevens, M., Hummel, F., “Increased Operational Flexibility,”ASME, Journal of Turbo machinery, Vol.119, pp.9–13, 1997.
30. [30] Ricardo, "Recent Research Work on the Internal-Combustion Engine," SAE Technical paper 220001, doi: 10.4271/220001, 1992.