具等候時間限制之下游多產品機台生產系統控制

陳渝婷

doi:10.6342/NTU201603458

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具等候時間限制之下游多產品機台生產系統控制

Production Control in Multi-product Systems with Common Machines under Process Queue Time Constraints

陳渝婷 , Masters　　Advisor：吳政鴻　　

繁體中文 DOI： 10.6342/NTU201603458

馬可夫決策過程；動態規劃；作業等候時間限制；共用機台；啟發式演算法； production control ； machine reliability ； queue time constraints ； common machines ； heuristic ； Markov decision process

Abstract │ Reference (69) │ Times Cited (1) │ Altmetrics

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This research develops a dynamic scheduling method for multi-product production systems under process queue time (PQT) constraints, wherein waiting time between consecutive processing steps is constrained by predefined upper limits. If the waiting time of a work-in-process (WIP) violates the corresponding PQT constraint, the WIP may be scrapped or have to be reworked due to quality concern. Machine reliability is another concern in the research. Random machine failure in the system may leads to higher risk of scrap and the increase of cycle time. Thus an effective control method with real time machine reliability considerations is important.
First, admission control method of two-product production system is developed using the technique of Markov decision process. The objective is to minimize total expected waiting and scrap costs. In the system having more than two products, a heuristic is developed based on two product model.
Through the 3 types of experiment design, simulation analysis were implemented. The result of simulation indicates that both two-product model and heuristic used in multiple product system could improve total cost effectively.

Reference ( 69 ) 〈TOP〉

[1] Akkerman, R., et al. (2007). "Influence of capacity- and time-constrained intermediate storage in two-stage food production systems." International Journal of Production Research 45(13): 2955-2973.
連結：
[2] Altman, E. and A. Shwartz (1989). "Optimal Priority Assignment: A Time Sharing Approach." IEEE Transactions on Automatic Control 34(10): 1098-1102.
連結：
[3] Baras, J., et al. (1985). "Two Competing Queues with Linear Costs and Geometric Service Requirements: The μ c-Rule Is Often Optimal." Advances in Applied Probability: 186-209.
連結：
[4] Baras, J., et al. (1985). "K competing queues with geometric service requirements and linear costs: The μc-rule is always optimal." Systems & control letters 6(3): 173-180.
連結：
[5] Bernier, V. and Y. Frein (2004). "Local scheduling problems submitted to global FIFO processing constraints." International Journal of Production Research(8): 1483-1503.
連結：

Times Cited (1) 〈TOP〉

姚怡均(2017)。考量機台損耗之非等效動態生產系統派工與保養。臺灣大學工業工程學研究所學位論文。2017。1-106。

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