滾齒加工參數之研究

張全凱

doi:10.6341/fcu.M0402714

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工程與科學學院 > Department of Mechanical and Computer-Aided Engineering
Engineering > Mechanical Engineering

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滾齒加工參數之研究

Study on Machining Parameters of the Gear Hobbing

張全凱 , Masters　　Advisor：蔡忠杓;徐瑞宏　　

繁體中文 DOI： 10.6341/fcu.M0402714

滾齒機；人機介面；進給速率；主軸馬達電流值；齒面精度；田口試驗法；控制因子； hobbing machine ； human machine interface ； feed rate ； current value of Spindle motor ； hobbing accuracy ； Taguchi Method ； control factor

Abstract │ Reference (17) │ Altmetrics

Abstract 〈TOP〉

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This study focused on machining parameters of gear hobbing. After installation of a gear hobbing machine, the C Sharp ( Visual Studio 2013) is used to design the human machine interface(HMI) on the NUM’s controller. Data monitoring can detect the current values of spindles motor, and then the optimal gear hobbing condition can be obtained.
This research begins with the machining method and patterns of the hob cutter, and follows with introducing the development of various functions in the HMI. Then, comparisons of different materials with their machinabilities on the gear hobbing machine based on the cutting theory. Finally, experiments are performed by applying the“ Taguchi Method ”. 
	Five control factors,i.e. the cutting direction, axial feed rate, reserved allowance for the secondary cutting, cutter’s rotational speed and the gear helical angle are investigated in Taguchi Method experiments. Relations among the gears accuracy, the values of spindle current and control factors are also investigated.
Consequently, by observing the spindle’s current values and the calculated values of Taguchi method, it is found that the axial feed rate of the gear hobbing is the key factor to affect the gear accuracy and the current value of the spindle motor.

Reference ( 17 ) 〈TOP〉

[3] Chiu. H., Umezawa. Y., and Ariura Y., An Improvement of the Tooth Profile Accuracy of a Hobbed Gear by Adjusting the Hob Eccentricity, JSME International Journal Series III, 1(32) (1989)131–135.
連結：
[5] Bouzakis, K.-D., and Antoniadis, A., Optimizing of Tangential Shift in Gear Hobbing, Annals of the CRIP, 44 (1995) 75–79.
連結：
[6] Antoniadis, A., Vidakis, N., and Bilalis, N., Failure Mechanism of Carbide Tool Used in Gear Hobbing. Part I: FEM Modeling of Fly Hobbing and Computational Interpretation of Experimental Results, ASME J. Manufac. Sci Eng., 124(4) (2002) 784–791.
連結：
[7] Antoniadis, A., Vidakis, N., and Bilalis, N., Failure Mechanism of Carbide Tool Used in Gear Hobbing. Part II: The Effect of Cutting Parameters on Level of Tool Stresses – a Quantitive Parametric Analysis, ASME J. Manufac. Sci Eng., 124(4) (2000) 792–798.
連結：
[8] Antoniadis, A., Vidakis, N., and Bilalis, N., A Simulation Model of Gear Skiving, J. Mater. Proc. Technol., 146(4) (2004) 213–220.
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