整合行星齒輪式減速機直流無刷馬達之設計與分析

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整合行星齒輪式減速機直流無刷馬達之設計與分析

Design and Analysis of Brushless DC Motors with Integrated Planetary Gear Trains

吳益彰 , Ph.D　　Advisor：顏鴻森　　

英文

整合設計；機電整合；有限元素分析；電磁分析；行星齒輪系；直流無刷馬達； Integrated design ； Mechatronics ； Brushless DC motor ； Planetary gear train ； Electromagnetic analysis ； Finite-element analysis

Abstract │ Reference (90) │ Times Cited (9) │ Altmetrics

Abstract 〈TOP〉

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The combinations of electric motors and gear reducers are considered as typical examples of mechatronics, which are widely used in high driving torque and/or low rotational speed applications.  However, the conventional design strategy, in which electric motors and gear reducers are independently designed and manufactured, suffers from inherent disadvantages on low efficiency, redundant mechanical elements usage, and incompact workspace arrangements.  The purpose of this work is to integrate the brushless DC (BLDC) motor with the planetary gear train (PGT) to form a compact structural assembly with desired functions.  Based on the operational principles and typical configurations of surface-mounted permanent-magnet BLDC motors as well as the kinematic structures of PGTs, four feasible design concepts with interior and exterior configurations are successfully generated subject to the desired requirements and constraints.  Due to the special feature of gear teeth integrated on the stator for the proposed design, the effects of gear teeth on the electromagnetic field and motor performance are analytically investigated with the aid of the equivalent magnetic circuit method, while the validity is verified by the finite-element analysis.  Besides, different gear profile systems associated with feasible numbers of gear teeth for effectively reducing the cogging torque are presented, which makes the proposed designs beneficial to the widely applications on accurate motion and position control.  Eventually, an integrated design process is developed for the implementation of this electromechanical device.  A design example for using in semiconductor conveying equipments is illustrated, which performs better than the existing design on the cogging torque, torque ripple, and torque density.

Reference ( 90 ) 〈TOP〉

3.Vanjani, C. R., 2000, “Brushless Electric Motor Assembly,” U.S. Patent 6,104,112.
連結：
10. 直流無刷馬達型錄，2004，泰映科技股份有限公司，台北，台灣。
連結：
11. Lee, H. J., Hwang, S. M., Hwang, G. Y., Jeung, S. K., and Kang, B. S., 2003, “Design of an Integrated Microspeaker and Vibration Motor Used for Mobile Phones,” Journal of Applied Physics, Vol. 93, No. 10, pp. 8516-8518.
連結：
12. Suzuki, K., Inaguma, Y., Haga, K., and Nakayama, T., 1995, “Integrated Electro-Hydraulic Power Steeling System with Low Electric Energy Consumption,” Society of Automotive Engineers, Paper No. 950580, pp. 948-954.
連結：
13. Harris, N. C., Jahns, T. M., and Huang, S., 2002, “Design of an Integrated Motor/Controller Drive for an Automotive Water Pump Application,” Proceedings of IEEE Industry Applications Society Annual Meeting, Pittsburgh, PA, Vol. 3, pp. 2028-2035.
連結：

Times Cited (9) 〈TOP〉

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