精密塑膠射出成型製造系統整合與製程參數最佳化

駱景堯; 林松農

doi:10.6220/joq.2016.23(2).04

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P143 - 157

Social Sciences > Management

DOI： 10.6220/joq

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精密塑膠射出成型製造系統整合與製程參數最佳化

INTEGRATED MANUFACTURING SYSTEM AND OPTIMIZATION OF PROCESS PARAMETERS ON PRECISION PLASTIC INJECTION MOLDING

駱景堯(Chin-Yao Low) ；林松農(Sung-Nung Lin)

品質學報； 23卷2期 (2016 / 04 / 30) ， P143 - 157

繁體中文 DOI： 10.6220/joq.2016.23(2).04

精密塑膠射出成型；製程參數；田口方法；派翠網路；生產模擬； precision plastic injection molding ； production parameters ； Taguchi methods ； Petri net ； produce simulation

Abstract │ Reference (17) │ Altmetrics

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Precision plastic injection molding is a high-end production process of plastic products. The products are with high added value and stringent quality requirements. Taiwan SME restructuring of production on high-end plastic products are often encountered difficulties because the huge cost of equipments. In this study, the company H is located in northern Taiwan as study object. Combining Taguchi methods and work study, the optimal production parameters combination is obtained and process capability and variation are within specifications with present machines and additional robotic arms. Petri net model and produce simulation in this study are applied in order to take into account the capacity and cost. Finally, 4-2-1 is the best number combinations of machinerobotic arm-operator. The improved manufacture system can achieve the quality and productivity requirements. In addition, the new manufacture system reduces production costs 10.4% and 7.2% production time simultaneously. The costs of manufacture system transformation can be repaid by saved money in 18 months.

Reference ( 17 ) 〈TOP〉

盧昆宏、楊捷允(2013)。關鍵因子選擇與多品質特性田口方法最適參數決策演算法之建構。品質學報，20(1)，63-89。
連結：
Chong, C. S.,Sivakumar, A. I.(2005).Using simulation based approach to improve on the mean cycle time performance of dispatching rules.Proceedings of the 2005 Winter Simulation Conference
Daver, F.,Demirel, B.(2012).A simulation study of the effect of preform cooling time in injection stretch blow molding.Journal of Materials Processing Technology,212(11),2400-2405.
Gu, F.,Hall, P.,Miles, N.,Ding, Q.,Wu, T.(2014).Improvement of mechanical properties of recycled plastic blends via optimizing processing parameters using the Taguchi method and principal component analysis.Materials and Design,62,189-198.
Johannaber, F.(1985).Injection Molding Machines: A User's Guide.Berlin:Hanser.

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