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四種惰性氣體對甲醇燃爆特性之惰性化研究

Flammability Characteristics Experiments of Methanol by Four Different Inerting Gases and Various Initial Conditions

摘要


製程中常見之火災爆炸事故,多半起因於對入料反應物質之燃爆特性不瞭解所致。因此,工業實務上為有效預防火災、爆炸災害,如何避免燃料濃度進入,或縮小其燃爆範圍,顯然成為製程安全中相當重要之課題。 本研究以20升爆炸鋼球(20-L-Apparatus)分別試驗及比較易燃性物質甲醇(Methanol)與四種不同惰性氣體混合後之燃爆特性參數,藉以探討各惰性氣體間對於燃爆危害之抑制效果與惰性化程度。實驗初始條件設定於760mmHg、150與200℃,以及不同含氧濃度下進行,分別以四種不同惰性氣體:二氧化碳(CarbonDioxide,CO2)、氦氣(Helium, He)、氬氣(Argon, Ar)與氮氣(Nitrogen, N2),量測甲醇之爆炸上下限(Upper Explosion Limit, UEL; Lower Explosion Limit, LEL)、最低需氧濃度(Minimum Oxygen Concentration, MOC)、最大爆炸壓力(Maximum Explosion Pressure, P(下标 max))、最大爆炸上昇速率(Rate of Maximum Explosion Pressure Rise, (dP/dt) (下标 max))與燃爆指標(Gasor Vapor Deflagration Index, K(下标 g))等各項燃爆參數。 實驗結果顯示,四種惰性氣體皆可有效抑制甲醇之燃爆參數與火災爆炸危險程度,其中又以CO2之抑制效果最佳。本研究所探討各惰性氣體之惰性化能力,將有助於提昇工業實務與相關製程設計上之整體安全性,進而降低火災爆炸事故發生機率。

並列摘要


Department of Safety, Health, and Environmental Engineering, National Yunlin University of Science and Technology (NYUST) NO.123, University Rd., Sec. 3, Douliou, Yunlin, Taiwan 64002, ROC Abstract For ensuring the fire/explosion safety associated with flammable chemicals in process industrials nowadays, the explosion limits and safety-related information of loading materials are imperative to know beforehand for fire accident prevention and protection. In terms of 20-L-Apparatus, this study attempted to investigate the flammability characteristics of methanol with different inerting gases (i.e., carbon dioxide (CO2), helium (He), argon (Ar), and nitrogen (N2). The target flammability characteristics parameters, including explosion limits (LEL and UEL), minimum oxygen concentration (MOC), maximum explosion pressure (P(subscript max)), maximum rate of explosion pressure rise (dP/dt)(subscript max), and gas or vapor deflagration index (K(subscript g)) were detected under initial testing conditions of 760 mmHg, 150/200 ℃ and various loading oxygen concentrations. In addition, the specific inert effects of above inerting gases were also demonstrated in our flammability experiments. According to testing results, it was concluded that the inerting influence on methanol by CO2 was better than He, Ar, and N2. The outcomes of this research could be very useful for the relevant process safety control systems to avoid fire and explosion accidents, and to promote the process safety progress on the whole.

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