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中碳鋼晶粒控制技術之建立

Fine Tuning Technology of Grain-size to Improve the Hardenability of Medium Carbon Steel

摘要


本研究經由鋼中Al、N含量與軋延條件最適化的方式,並且應用第二相析出物對晶界之固著效應(Pinning Effect),發展出晶粒控制在ASTM#5-#8之有效成份設計,以改善晶粒過細導致螺栓淬不硬問題。首先經由熱加工模擬實驗証實含0.047%Al-0.006%N之中Al鋼,最易生成#9-#11之過細晶粒,其晶粒過細之機構係因中Al鋼材之AlN析出物介於100-400nm之間,對晶界會產生固著作用(Pinning Effect),因而易生成過細晶粒。並發現Al,N成份最適化到Al> 0.06%及N>0.007%的水準,可控制析出物大於600nm以上,是生成#5-#8合適細晶的關鍵。進一步的試驗得知,當散置溫由900℃降至820℃時,低Al鋼之淬火晶粒度將由#9-#11提升到#5-#8合適水準,此乃因低溫散置冷卻有利於促進部份AlN之先行析出,可防止再淬火時AlN大量微細析出所導致之晶粒過細現象。

並列摘要


To improve the hardenability insufficiency owing to inadequate grain size, this study describes how the fine -tuning technology of austenite grain size on medium carbon wire rod was established via optimization of Al, N contents and rolling conditions and the pinning effect of second-phase precipitates on grain boundary. Firstly, thermomechanical simulation test were carried out. The results reveal that the mechanism of excess-fine grain of ASTM #9-#11 steel with 0.047%Al-0.006%N content is due to the pinning force exerted by the precipitates with size ranging from 100 to 400 nm. And the steel with precipitate size over 600 nm has a appropriate fine-grain of ASTM #5-#8 by optimizing the contents of Al and N to a level of Al>0.06% and N>0.007%. Further investigation result also shows a proper fine-grain of ASTM #5-#8 was achieved by adjusting laying temperature from 900℃ to 820℃ to facilitate partial precipitation of AlN and to avoid the formation of excess-fine grains during quenching.

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