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微富氧燃燒應用於400,000 kcal/hr工業爐之燃燒行為及經濟效益

The Combustion Behaviors and Economic Benefits of Oxygen-Enriched Combustion in a 400,000 Kcal/Hr Industrial Furnace

摘要


本研究將微富氧應用於400,000 kcal/hr之工業爐,在21-30%氧濃度環境下,探討燃燒空氣富氧對燃燒器之污染排放、溫度分佈以及燃料消耗之影響,所採用之燃料為6號重油。甫於增加氧濃度可減少不反應物氮氣的量,亦即煙氣量降低,故可降低排煙熱損,達到節能的效果。實驗結果顯示,在維持爐溫於1200±10℃,6%過剩空氣量之條件下,重油需求量由21% O2 之24.0 L/hr逐步降低至30% O2之14.4 L/hr,節能量可達40.0%以上。在NOx排放濃度方面,在30% O2時比21% O2增加1.84倍,但NOx總排放量則降低23%以上。在經濟效益方面,採用膜法製氧作為氧氣源,回收年限在3.5年內,具有投資效益。

並列摘要


This experimental investigation was aimed at studying the influence of oxygen concentration of combustion air on the emissions, temperature distributions and fuel consumption between 21% O2 and 30% O2 for a 400,000 kcal/hr industrial furnace. The fuel was No. 6 heavy oil. Based on experimental results, the increase of the oxygen concentration led to less fuel consumption owing to less inert gas (N2) existence. The fuel consumption from 24.0 L/hr at 21% O2 reduced to 14.4 L/hr for enriched combustion-air at 30% O2 when the furnace temperature was maintained 1200℃±10℃. The energy saving percentage reached 40.0% above. Although the oxygen-enriched combustion may increase NOx concentration, the total NOx emission can still decrease. For example, compared with 21% O2, the NOx concentrations were increased 1.84 times for enriched combustion-air at 30% O2, however, the total NOx emissions were decreased 23% for enriched combustion-air at 30% O2. Based on economical analysis, the payback period was within 3.5 years when the oxygen source adopted the membrane spreration system.

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