切削製程優化與加工輔助應用系統

Cutting Process Optimization and Machining Assisted Application System

戴仲裕 ； 蔡淳宇 ； 吳偉任 ； 彭達仁

《機械工業雜誌》 432期 (2019/03) Pp. 27-35

摘要

隨著工業4.0與智慧製造發展趨勢，以及消費者追求物以稀為貴的消費型態，單一產品多樣化的行銷模式成為市場主流，間接影響製造產業的生產模式，因此，製造產業逐步轉型少量多樣與混線生產模式，加工效率與製造品質的要求漸漸提高，導致傳統倚靠人工打樣、監控與除錯的效率不足以應付客戶需求。本文將提出一套針對打樣與生產效率的製程優化輔助應用系統，透過解析及應用刀具與設備的最大動態容許負荷，以及製程減振夾治具的輔助加工功能，協助加工業者快速得到最佳的加工參數，並降低除錯與試誤的時間，且提升打樣效率與生產效率。

關鍵字

製程優化 ； 加工輔助 ； 工具機

並列摘要

With the developmental of Industry 4.0, intelligent manufacturing and customer's demands for highly-priced rare goods, the marketing model of a diversified customizable products has become the market mainstream. It also indirectly affects production modes in manufacturing industry. As a result, the manufacturing industry is gradually transforming to small-volume production with a wide range of different products and mixed-model production. Thus production process efficiency and production quality are becoming increasingly critical; traditional reliance on manual prototyping, monitoring and debugging are not enough in terms of production efficiency to satisfy customer needs. Therefore, this paper introduces an application system for prototyping and production process optimization, based on analyses of maximum dynamic loads experienced in cutting tools and machine tools, paired with tooling clamping devices functioning as vibration dampeners. With these processes, operators could immediately get the optimized cutting parameters, decrease the time for debugging and trial and error, and improve efficiency of prototyping and factory production systems.

並列關鍵字

Process optimization ； Machining assistance ； Machine tool