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  • 學位論文

多區段彈性製造系統模擬模組之設計

Designing Reusable Building Blocks of Simulation Models for FMS with Multi-Sections

指導教授 : 陳凱瀛

摘要


隨著時代的進步,產品生命週期和上市時間逐漸縮短,消費者的需求也趨向少量多樣的需求形態,彈性製造系統(Flexible Manufacturing System, FMS)的機器彈性、組合彈性、生產彈性、途程彈性…等,運用高自動化的群組技術(Group Technology)可以達成生產線快速換線,滿足少量多樣的產品需求。 生產系統的模擬,建立虛擬的生產製造系統並在電腦上快速執行,透過模擬的方式,可以快速可靠的建立預期中或實際系統的行為。運用先到先服務(First Come First Serve, FCFS)、最短加工時間(Shortest Processing Time, SPT)、…等派工法則,透過模擬實驗性的方法,發現系統瓶頸(Bottleneck)與系統狀態及最佳的派工法則(Dispatching Rule)之外,系統還可以進行即時快速測試,提高生產的速度及穩定性,來分析實際製造現場所需要面臨之決策。 本研究使用模擬軟體ARENA運用在多區段彈性製造系統之設計時,導入模組化概念,藉由模擬模組化的發展,可以更清楚辨識系統架構、縮短彈性製造系統的模擬建構時間並減少建構時所發生的錯誤訊息。

並列摘要


Flexible Manufacturing System (FMS) is an automated manufacturing system that incorporates all the relatively individual processing stations (CNC machining centers) within the production plant. FMS is fundamental of reducing cost, rising reliability and coordination of flexibility, and productivity. This thesis considers the simulation study in the efficiency of multi-sections FMS to perform the various types for several part operations in terms of maximize throughput, WIP and waiting time with alternative routes selection by synthesizing dispatching rules. The study will also focus on the Arena’s modules building functionality. The Arena software was developed using an object-oriented approach to prove a highly effective paradigm for development projects. Modeling efforts can be reduced to a great extent through the development of domain specific modules that encapsulate the domain-specific logic and hide many of the modeling details. The key feature of this conception is to allow user to define new modeling modules that can be tailored to a specific problem domain. The development tools including fast model building and quick and easy experimentation might be advocated to allow simulation modules to be used for problem understanding.

參考文獻


[1] Mikell P. Groover, Automation, Production Systems, and Computer-Integrated Manufacturing, Second Edition, U.S.A: Prentice-Hall, Inc., 2001, pp.460-513.
[2] Sang C. Park, “A methodology for creating a virtual model for a flexible manufacturing system,” Computers in Industry, vol. 56, no. 7, 2005, pp.734-746.
[3] N. Buyurgan and A. Mendoza, “Performance-based dynamic scheduling model for flexible manufacturing systems,” International Journal of Production Research, vol. 44, no. 7, 2006, pp.1273-1295.
[5] A. Anglani, A.Grieco, M. Pacella, T. Tolio, “Object-oriented modeling and simulation of flexible manufacturing systems: a rule-based procedure,” Simulation Modeling Practice and Theory, vol. 10, issue: 3-4, 2002, pp. 209-234.
[6] Young Jun Son, Richard A. Wysk, “Automatic simulation model generation for simulation-based, real-time shop floor control,“ Computers in Industry, vol. 45, no. 3, 2001, pp.291-308.

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