模具製程規劃引導系統之應用

Application of Mold-Manufacturing Planning Navigating System

黃思軒(Szu-Hsuan Hunang)

指導教授 ： 鍾文仁

中原大學/工學院/機械工程研究所/碩士(2012年)

https://doi.org/10.6840/cycu201201064

摘要

由於市場供需日趨多樣化、產品製造週期相對性縮短等因素，為了兼顧設計與製造，並加快生產進度，有效縮短製造流程的安排，越來越受業界重視。如果模具在製造階段有效掌握機台稼動率的相關訊息，使製造階段能更加容易順利掌握執行，提昇產業競爭力，縮短產品開發時程與提高生產品質。而具知識管理之網路化模具製造架構，利用網路平台結合CAD 二次開發工具與資料庫連繫，透過引導式的設計步驟將製造規劃經驗累積做系統化的整理，避免機種誤差，讓軟體輔助硬體的設備上，有效率的排程，減少待機時間，發揮機台效益，來實現最佳的製造性設計，實現模具設計/製造領域的應用流程。
本文引用實際案例，在現有模具廠規劃條件下，以實際的製造排程案例代入引導系統執行參數化設計流程與最佳化排程，將知識化之引導流程與實務結合，用以提升模具製造效率，也藉由案例測試，改善電極製造流程，避免製程延誤，以實際案例改善後之引導系統效能比較差異，系統操作可以避免不必要之人為疏失，即時顯示零件加工進度、有效追蹤零件加工狀態、減少失誤，引導式的流程設計，使專案進行更加快速，正確建立資料庫之累積。

關鍵字

模具製造 ； 製造規劃經驗累積 ； 引導式 ； 最佳的製造性設計

並列摘要

Due to the supply and demand of the market become increasingly diverse and the production cycle of products has been shortened comparatively, the industry places more and more attention on how to shorten the arrangement of production procedures effectively so as to give consideration to both design and production and accelerate production progress. If the mold could master the machine utilization effectively during production stage, then the production stage could be mastered and implemented more successfully so as to promote industry competitiveness, shorten product development time, and promote production quality. The networked mold production framework, which possesses knowledge management, makes use of network platform to combine with CAD secondary development tool so as to connect with the database, and then the experience of production planning is accumulated through guided design steps and is arranged systematically; thus, error of machine type could be avoided. As a result, the software could assist the equipment of hardware to arrange the schedule efficiently and reduce standby time so as to bring the effectiveness of the machine, achieve the best production design, and implement the application process of mold design/production field.
Case studies are used in this study. In order to improve the efficiency of mold manufacturing, under the current condition of mold factories actual manufacturing schedules are used in the navigating system for parametric design and schedule optimization so that the knowledge of navigating process is well integrated with practical approaches. Case studies are also used to improve electrodes manufacturing and avoid delays in manufacturing. Differences between before and after the improved navigating system is used are compared. With the new systematic operation, unnecessary human errors can be avoided and the system monitors and tracks manufacturing speed instantaneously to reduce mistakes. The manufacturing process of the navigating system facilitates project management and stores information in the database correctly.

並列關鍵字

mold manufacturing ； experience of production planning ； guided ； the best production design

參考文獻

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