精密銑削加工產線之強健匹配式製程中誤差補償方法研究

Study of a robust in-process erorr matching compensaton method for a precision machining production line

陳則諺(Ze-Yan Chen)

指導教授 ： 王世明

中原大學/工學院/機械工程研究所/碩士(2018年)

https://doi.org/10.6840/cycu201800118

摘要

為了因應全球對於工業4.0的到來與物聯網的發展，如何在產線上提高精度卻又同時保有高效率的生產模式顯得更加重要。為此必須將生產資訊透明化並且能夠將資訊在機器彼此間自動傳遞，以便使管理者掌控整體產線上的生產資訊並做後續的製程管理與分析，達到工業4.0與物聯網的概念。本研究目標為整合誤差匹配分析、匹配式誤差補償、控制器即時溝通等方法，建立可應用於精密加工產線的強健匹配式即時誤差補償方法。其透過製程中即時誤差量測與補償方式，使前後製程可作強健匹配式誤差補償加工，得大幅提高產線製程間的匹配強健性與降低重工率和不良率，從而降低產線製造成本，使產線更具強健性和低生產成本。另外，誤差補償方法也可應用於提高匹配式零件的生產組配效率上，相較於以往費時的人工配對，便能得到精密的組配。本研究項目包括:建立加工製程誤差匹配補償方法、製程誤差機上量測、誤差補償、人機介面平台；建立組配零件生產之誤差匹配補償方法、組配誤差量測、誤差補償、人機介面平台等，以及實機實驗驗證。

關鍵字

製程誤差 ； 組配誤差 ； 誤差補償 ； 機上量測 ； 組配效率

並列摘要

In order to respond to the global development of Industry 4.0 and the development of the Internet of Things, how to increase accuracy on the production line while maintaining an efficient production model is even more important. To this end, production information must be transparent and information can be automatically transferred between machines so that managers can control production information on the entire production line and perform subsequent process management and analysis, achieving the concept of Industry 4.0 and the Internet of Things. The goal of this research is to integrate methods such as error matching analysis, matching error compensation, and instant communication of controllers to establish a robust matching real-time error compensation method that can be applied to precision processing lines. Through real-time error measurement and compensation methods in the manufacturing process, the front and back process can be used for robust matching error compensation processing, which can significantly improve the matching robustness between the production line process and reduce the heavy industry rate and defective rate, thereby reducing the production cost of the production line. Make the production line more robust and low production costs. In addition, the error compensation method can also be applied to improve the production assembly efficiency of matched parts. Compared with the previous time-consuming manual matching, precise assembly can be achieved. The research project includes: establishment of error compensation method for machining process error compensation, on-machine measurement error measurement, error compensation, human-machine interface platform; establishment of error matching compensation method for production of mated parts, assembly error measurement, error compensation, man-machine Interface platform, etc., as well as real machine experimental verification.

Keywords: Process error, assembly error, error compensation, on-board measurement, configuration efficiency

並列關鍵字

Process error ； Measurement ； Error compensation

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