本實驗利用非真空製程成長Na2Se摻雜之銅銦鎵Cu(InGa)Se2的光伏元件之吸收層。首先將銅、銦、鎵、硒四種元素,依不同的比例與添加硒化鈉(∼1.4wt.%),在溫度1050℃環境下,將石英管中的元素分別熔煉成劑量比、微貧銅及貧銅三種CuInGaSe2的合金元素,再藉由球磨法製備成漿料,並利用旋轉塗佈法將漿料均勻塗佈在玻璃基材上以形成前驅層,再把前驅層置於RTA爐管內分別進行400℃到700℃快速退火製程,並且持溫10分鐘。 利用ICP-MS和EDS分析其成份變化、SEM觀察其表面及橫截面的形貌變化、XRD觀察晶體結構之變化、PL分析薄膜能隙之變化、UV-Vis分析薄膜的光學性質。由本實驗結果得知,薄膜在退火後具有黃銅礦結構之特徵峰,且隨著熱處理溫度的增加,銅含量比例上升,半高寬會變窄,晶粒隨之變大。貧銅之CuInGaSe2薄膜在熱處理溫度550℃、持溫10分鐘時,所得到的具有黃銅礦結構(Chalcopyrite)之CuInGaSe2薄膜品質最佳。
In the study, we use non-vacuum processes to prepare NaSe2 doped Cu(InGa)Se2 thin films as the absorber layers for the photovoltaic devices. First of all , Cu , In , Ga and Se elements with different ratio, and Na2Se compound (~1.4 wt.%) were melted in quartz tubes at 1050℃ to form ingots with stoichiometric, slight Cu-poor and Cu-poor mixtures. Inks of the mixtures were made using wet-type ball milling, and printed onto a glass substrate to form a precursor film by spin coating. Then, the samples were treated with rapid thermal annealing(RTA) in a furnace at 300 to 700℃, respectively, for 10 minutes. The compositions of the films were determined by inductively coupled plasma-mass spectrometer (ICP) and energy dispersive spectroscopy (EDS) measurements. Surface and cross-section morphologies were observed by scanning electron microscopy (SEM). The crystal structure of the films was analyzed by X-ray diffraction (XRD), and the band gaps were obtained by Photoluminescence (PL) measurement. Optical properties were measured by UV-Vis-NIR spectra. From the experiment results, the films with chalcopyrite structure were obtained after RTA. With higher RTA temperature, the copper content increased, the half-height width of the XRD spectra became narrower, and grain size became larger. The best quality Cu-poor Cu(InGa)Se2 thin films with chalcopyrite structure were obtained by RTA 550℃, 10 minutes.