This study concerns the cover layer process of Blu-Ray Disc by sheet bonding. The viscosity range of the bonding glues is from 40 mPa.s to 60 mPa.s. By carefully adjusting spin speed and vacuuming time, the thickness of cover layer can be effectively controlled over the range of 92~98μm. Moreover, the thickness variation is within < ±1μm which meets the requirement of specification