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研究生: 李易宗
論文名稱: 基於強化型Morlet轉換、解調變頻譜、多尺度熵、多頻帶頻譜熵與決策樹之齒輪箱異常診斷系統
A Gearbox Fault Diagnosis System Base on Enhanced Morlet Transform, Demodulation Spectrum, Multiscale Entropy, Multiband Spectrum Entropy and Decision Tree
指導教授: 吳順德
學位類別: 碩士
Master
系所名稱: 機電工程學系
Department of Mechatronic Engineering
論文出版年: 2012
畢業學年度: 100
語文別: 中文
論文頁數: 67
中文關鍵詞: 齒輪箱異常診斷系統決策樹
英文關鍵詞: gearbox, fault diagnosis system, decision tree
論文種類: 學術論文
相關次數: 點閱:298下載:18
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  • 產業應用上,齒輪箱扮演著重要的角色;典型的齒輪異常,包含了:磨損、輪尺斷裂、動不平衡、缺乏潤滑等,嚴重的甚至會發生齒輪本身崩壞的情形。當齒輪出現故障,振動訊號可能被激發出異常的振動特性;因此,可藉由對振動訊號的分析,利用不同的訊號處理方法,達成齒輪箱的異常診斷。本論文提出一齒輪箱異常診斷系統,用以辨識齒輪箱的異常狀態情形。首先,使用解調變頻譜、影像熵、多尺度熵和多頻帶頻譜熵抽取出異常狀態之特徵;接著,利用抽取出之特徵建立一決策樹模型。本論文所使用的齒輪箱實驗資料來源,是工業技術研究院機械與系統研究所智慧系統技術組監控系統技術部所建置之齒輪箱實驗平台,並由作者親自進行所有的實驗以收集本論文所需之實驗資料。實驗結果顯示,訓練出的決策樹模型,對於測試使用的資料之異常診斷,具有高度的準確性。

    Gearboxes play an important role in industrial applications. Typical faults of gears include pitting, chipping, imbalance, loss-of-lubrication and more seriously, crack. When a gear has a fault, the vibration signal may carry the signature of the fault in the gears. Therefore, fault detection of the gearbox is possible by analyzing the vibration signal by different signal processing algorithms. In this dissertation, we propose a gearbox fault diagnosis system to distinguish different fault types of the gearbox. Firstly, signatures of the gear faults were extracted by the demodulation spectrum, image entropy, multi-scale entropy (MSE) and multiband spectral entropy (MBSE). Secondly, these extracted signatures were used to build a decision tree (DT) based model. In our simulations, the vibration signal datasets of gearbox from Industrial Technology Research Institute (ITRI) are utilized. In experimental results, the trained DT models have shown high accuracy of fault detection and fault classification on the test set.

    摘要……………………………………..…………….…………………….……I Abstract……………..……………………………….………………………II 誌謝……………………………………...………….…………………………III 目錄……………………………………………….…………………………….IV 表目錄…………………………………………….……………………………VI 圖目錄……………………………………………….………………………VII 第一章 緒論...…………………………………………………………………1 1.1 前言….……………………………………………………………………1 1.2 研究動機與目的….......…………………………………………………2 1.3 論文架構…......……………………………………………………………3 第二章 特徵抽取方法……………………………………………..…………4 2.1 解調變頻譜(Demodulation spectrum)…...……………………4 2.1.1 傅立葉轉換(Fourier transform, FT)…………………………5 2.1.2 短時傅立葉轉換(Short time fourier tramsform, STFT).6 2.1.3 解調變頻譜………………………………………………………8 2.2 強化型Morlet小波轉換(Enhanced morlet transform)………….…………10 2.2.1 小波轉換(Wavelet transform)…………………………………10 2.2.2 Morlet轉換(Morlet wavelet transform)…………………11 2.2.3 強化型Morlet轉換………………….………………………...14 2.3 多尺度熵(Multiscale entropy, MSE)…………………………16 2.3.1 取樣熵(Sample entropy, SE)………………………......…16 2.3.2 多尺度熵…………..……………….…….……………………...17 2.4 多頻帶頻譜熵(Multi-band spectrum entropy, MBSE)………19 2.4.1 頻譜熵(Spectrum entropy)…………………………………..19 2.4.2 多頻帶頻譜熵…………………………………………………...21 2.5 影像熵(Image entropy)…...............................23 第三章 實驗設備及流程……….……………………....…………………24 3.1 實驗設備………….…………..…………….……………………….24 3.1.1 齒輪箱之基本特性頻率…………………………………..……..28 3.1.2 齒輪箱之轉速狀態差異…….……………………………….…30 3.1.3 齒輪箱之潤滑狀態差異…………………………………………31 3.1.4 齒輪箱之齒輪狀態差異……………………………………...…32 3.2 實驗流程……….……………………..………………………………37 3.2.1 實驗資料收集…………….………………………………….....38 3.2.2 實驗資料處理…………….………………………………....…39 3.2.3 異常診斷………………….………………………………….....39 第四章 建立決策樹(Decision tree)……………………………………40 4.1 使用解調變頻譜抽取特徵……………..…………………….……..41 4.2 使用強化型Morlet轉換抽取特徵……………………………….…..44 4.3 使用多尺度熵抽取特徵……………………………………………..49 4.4 使用多頻帶頻譜熵抽取特徵………………………………………...50 4.5 建立決策樹……………………….……………………………...51 4.6 使用不同實驗資料所需之改進..............................53 第五章 結論及未來展望………………………………………………………59 5.1 結論………………………………………………………………………59 5.2 未來展望……………………………………………..……………….60 參考文獻……………………………….….……………………………………61

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