半導體封裝廠與最終測試廠之整合產能規劃

本研究發展一產能規劃系統應用於半導體封裝廠與最終測試廠，該方法考慮生產機台產能、製程規格能力限制與搭配治具的產能限制。此產能規劃系統包含五個模組: 在製品拉引模組、批量投料模組、資源選擇模組、負荷堆疊模組、負荷平衡模組。產能規劃系統可以用來估計規劃期間內設備未來產能負荷並平衡各資源產能負荷情形。第三章與第四章分別說明應用產能規劃系統於半導體封裝廠與最終測試廠。第五章發展一整合產能規劃系統應用於半導體後段製程包含封裝與最終測試。第六章加入訂單指派模組於產能規劃系統並將其應用於後段製程之多廠。本研究使用Microsoft Visual Basic發展產能規劃系統，而系統模擬結果則用來衡量其績效指標。研究結果顯示此產能規劃系統能有效地平衡生產資源的負荷，其中生產資源包含機台與治具。

關鍵字

製程規格能力限制；半導體封裝廠；產能規劃；最終測試廠

並列摘要

Capacity planning system (CPS) considering the capacity and capability of machines as well as the capacity of kits is developed for integrated circuit (IC) packaging plants and final test plants. CPS consists of five modules: Work-In-Process (WIP) Pulling Module, Lot Release Module, Resource Selection Module, Workload Accumulation Module and Workload Balance Module. CPS can estimate the future loading of equipment and balance the loading of each production resource on the planning horizon. Chapter 3 and Chapter 4 show the application of CPS to IC packaging plant and final test plant, respectively. Chapter 5 develops an integrated capacity planning system for IC backend manufacturing. Chapter 6 adds Order Assignment Module to CPS and applies them to multiple backend manufacturing plants. Microsoft Visual Basic is used to develop CPS and simulation is used to evaluate its performance. The results show that CPS can effectively and efficiently balance the workload of production resources: machines, auxiliary machines and kits.

並列關鍵字

capacity planning ； capability ； IC packaging ； final test

參考文獻

Chen J. C., Chen C. W., 2009, Capacity Planning of Serial and Batch Machines with Capability Constraints for Wafer Fabrication Plants, International Journal of Production Research, Accepted on 14 Jan 2009.

Chen J. C., Chen C. W., Lin C. J. and Rau H., 2005, Capacity Planning with Capability for Multiple Semiconductor Manufacturing Fabs. International Journal of Computers and Industrial Engineering, 48(4), 709-732.

Chen J. C., Fan Y. C. and Chen C. W., 2009, Capacity requirements planning for twin fabs of wafer fabrication. International Journal of Production Research, 47(16), 4473-4496.

Chen J. C., Wang K. J., Wang S. M. and Yang S. J., 2008, Price negotiation for capacity sharing in a two-factory environment using genetic algorithm. International Journal of Production Research, vol. 46, no. 7, 1847-1868.

Chen Z. L. and Pundoor G., 2006, Order Assignment and Scheduling in a Supply Chain, Operations Research, 54(3), 555–572.

國際替代計量

半導體封裝廠與最終測試廠之整合產能規劃

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