國產全數位智慧化車銑複合加工中心機開發

Development of All Digital and Intelligent Domestic Multitasking Turning Center

鄭志平 ； 麥朝創 ； 蒲宏彥 ； 蔡坤龍 ； 陳宗明

《機械工業雜誌》 416期 (2017/11) Pp. 44-54

摘要

本開發以全數位通訊界面及高階多軸控制之國產個人電腦控制器(PC-based controller)為基礎，搭配具備振動偵測及多位點溫度監控之內藏式智能主軸與高解析度回授之CS (C-axis control by spindle motor)主軸驅動器，進行國產全數位智慧化車銑複合加工機之整合開發，期能符合工業4.0 整合式系統架構，以因應國內工具機高速性能及多樣性之需求。同時亦利用個人電腦控制器開放式平台之特性，整合其他加值智能模組，將對話式加工程式編輯、遠端監控、加工時間預估及快速加工擬等加值智能模組，補足高階車銑複合加工機智能化輔助功能之缺口。透過本開發之成功案例建構國內同業於全數位系統應用信心。進一步可協助扎根中高等級工具機之全國產化之供應鏈與國際產業技術水準銜接。

關鍵字

車銑複合加工中心機 ； 內藏式主軸 ； CS主軸驅動器

並列摘要

The project was based on a domestic PC-based controller, which features full-digital communication interfaces and multitasking control. Equipped with the smart built-in motor spindle with vibration detection, multi-point temperature monitoring, and high-resolution feedback CS spindle driver, the domestic full-digital intelligent multitasking turning center was integrated and developed. Additionally, its full-digital communication interface, which is able to conform to the integrated system architecture for Industry 4.0, meets the need of high speed performance and diversity of machine tools. By taking the advantage of open platform of PC-based controller, many modules were added to fill out the gap of the intelligent assisting features toward high-end machine tools, such as chatter suppression, conversational editing, remote monitoring, machining time estimation and quick machining simulation. Through the success of this project, the confidence level was increased for domestic industry to build up the full-digital systems. Furthermore, the project helped to build the foundation for supply chains of fully-domestic high-end machine tools and made domestic controllers more competitive in the global competition.

並列關鍵字

Multitasking Turning Center ； Built-in Motor Spindle ； CS Spindle Driver