真空熱壓成型的可行性,利用XRD、SEM及DSC觀察粉末在機械合金過程中的結晶結構、微觀組織與熱穩定性,研究結果經11小時機械合金化處理後,Mg-Cu-Ni系統的非晶質合金粉末具有寬廣過冷液態區,ΔT大約為43K;Mg-Cu-Ti系統的非晶質合金粉末不具有寬廣過冷液態區,添加Ni比添加Ti,更易形成非晶質相。將Mg-Cu-Ni系統的非晶質合金粉末進行真空熱壓成形,(Mg65Cu35)92Ni8在260℃,以1.2GPa的壓力下不持溫,可形成直徑10mm、厚度2mm的緻密非晶塊材,其孔隙率僅2.35%、微硬度達431Hv;隨著持溫時間增加,緻密度及微硬度都降低。
This study examined the amorphization behavior of Mg-based alloy powders synthesized by mechanically alloying and the feasibility of consolidation by vacuum hot pressing. The crystallization structure, microstructure and thermal stability during mechanical alloying of as-milled powder were investigated by X-ray diffraction, scanning electron microscopy and differential scanning calorimetry, respectively. After 11-hour milling, Mg-Cu-Ni system amorphous powders exhibited a wide supercooled liquid region of 43K before crystallization. As the results demonstrated, the small addition of Ni improved the glass forming ability(GFA) of Mg-based amorphous alloys, which is better then the small addition of Ti. The as-milled(Mg65Cu35)92Ni8 powders were consolidated at 260℃ under a pressure of 1.2GPa by hot pressing into disc compacts with a diameter and thickness of 10 and 1 mm, respectively. Its microhardness and porosity percentage are 431Hv and 2.35%, respectively. With increasing the isothermaltime, the density and microhardness of these alloys decrease.