不同捆包件數對成衣生產線生產效率的影響

The Effect of Bundle Sizes Productivity of Apparel Production Line

葉采妮(T. N. Yeh) ； 尤政平(C. P. Yu)

《紡織綜合研究期刊》 27卷1期 (2017/01) Pp. 22-32

https://doi.org/10.6439/TTRJ.201701_27(1).0003

摘要

成衣製造商面臨工資上漲、勞力不足、交貨快速的市場需求，及品牌商要求降低成本的經營困境，單件流生產模式成為趨勢。然而數學模型較難評估成衣生產線複雜的動態變化，使單件流生產模式的可行性備受質疑。因此，本研究使用電腦模擬工具，先建構一個可靠有效的實際捆包式成衣生產線模型，再以不同捆包件數觀察其對生產效率的影響。結果顯示，一件一捆於平均等待時間及在製品庫存量有較優異表現，兩件一捆在每日平均產量表現較優異。

關鍵字

捆包 ； 成衣生產線 ； 生產效率 ； 電腦模擬

並列摘要

Apparel industry has been facing tremendous pressures from increasing labor costs, shortage of labor and cost down challenges from brands. Consequently, companies required to pay more and more attention to improve production efficiency especially in applying one-piece-flow system. However, clothing production is difficult to evaluate its performance accurately because of its dynamic characteristics. The advantage of one-piece-flow system may still not be fully understood in this industry. This research based on the real system compares the effect of productivity on different bundle sizes in an apparel production line using computer simulation techniques. The result shows that one-piece-flow led to greatest positive effect of average waiting time of parts in buffers and working in progress. Two-piece per bundle shows the greatest throughput.

並列關鍵字

Bundle ； apparel production line ； production efficiency ； simulation