電子業產品單位耗能指標建立及節能檢討-- IC封裝業、IC測試業、快閃記憶體、行動電話、不斷電系統、積層陶瓷電容器

Study of Specific Energy Consumption and Energy Saving Potentials in Electronic Industry -----IC Package Plants、IC Testing Plants、Flash Memory Plants、Cell Phone Plants、UPS Plants & MLCC Plants.

張振光(Cheng-Kuang Chang)

指導教授 ： 胡石政

國立臺北科技大學/機電學院/冷凍與低溫科技研究所/碩士(2008年)

https://doi.org/10.6841/NTUT.2008.00187

摘要

台灣目前電子業主流，是以高科技電子代工業為大宗，電子廠不僅是技術、資本密集，且其獨特的無塵室生產空間，嚴苛的恆溫恆濕空調要求，大量的發熱機台以及外氣的補充，故更是能源密集的產業。
自從1997年12月的京都議定書後，節能減碳的問題已變成全球重視的課題。而台灣電子廠在建廠設計、運轉階段及推動節能改善工作時，均缺乏相關的單位耗能指標來做為基準。
因此本研究在提供單位耗能的指標性量化數據，期能提供業界、建廠設計者、建廠安裝者及ESCO(Energy Service Company)業界參考；藉以提昇台灣電子業的能源效率，降低二氧化碳量及增加業者競爭力。
此次研究產業範圍以IC封裝業、IC測試業、快閃記憶體、行動電話、不斷電系統及積層陶瓷電容器等六種電子業產品，依廠商在製程100%產能時的單位耗能；而其資料收集的方法是經由查核填報資料並佐以現場實際的調查及電話的訪談後整理的報表進行驗證及回饋分析後，所建立6種電子產品之單位產品耗能指標資料庫。若所有樣品廠能依照本研究的最佳單耗指標為基準，作製程及節能的相關改善，則可節能346,865,180kwh及CO2抑低量潛力220,953噸。

關鍵字

單位耗能 ； IC封裝業 ； IC測試業 ； 快閃記憶體 ； 行動電話 ； 不斷電系統 ； 積層陶瓷電容器 ； 製程設備 ； 公用設備 ； 標竿 ； 節能

並列摘要

Currently, the electronics industry in Taiwan is primarily of high-tech Original Equipment Manufacturer (OEM) and Original Design Manufacturer (ODM). Electronics industry is not only capital- and technology-intensive, but also energy-intensive.
Since the Kyoto Global Warming Conference in December 1997, the emission of carbon dioxide (CO2) from industrial processes has become an important issue. The electronics industry in Taiwan often encounters lack of energy consumption benchmark during the design,operating, maintence stage when promoting and executing energy conservation.
The goals of this thesis is to provide specific energy consumption as references for the industries, plant builders, and Energy Service Company (ESCO), thereby help enhance the energy efficiency, reduction of carbon dioxide (CO2) emission, and the competitiveness of the electronics industries. The scope of this study includes six electronic product types: IC packaging, IC testing, flash memory, cell phones, uninterrupted electric system (UPS), and Multi-Layer Ceramic Capacitors (MLCC). The measured unit energy consumption is based on 100% productivity of the actual manufacturing process. In addition, the sampled plants’ production must account for more than 60% of the national production. The data collection method is based on audited reports, on-site observations, and telephone interviews.
Based on the various reports, surveys analyis, and discussions with the manufacturers, we arrived at the following consensus regarding the specific energy consumption, conservation, and reduction of emission CO2 .If based on the top runnig of specific energy comsunption to improve process and faicily efficiency.
The energy savig and reduction of CO2 emission can be achieve 346,865,180 kwh and 220,953ton.

並列關鍵字

Specific Energy Consumption (SEC) ； IC Package ； IC Testing ； Flash Memory ； Cell Phone ； UPS ； MLCC ； Process Tool ； Utility ； Benchmark

參考文獻

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